• 제목/요약/키워드: Composite Residual Stress

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두꺼운 벽을 갖는 복합재료 튜브의 잔류응력 저감 연구 (Reduction of Residual Stresses in Thick-Walled Composite Tubes)

  • 신의섭;정성남
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2003년도 춘계학술발표대회 논문집
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    • pp.176-179
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    • 2003
  • This paper deals with the optimum design of thick-walled multi-layered composite tubes by minimizing the process-induced residual stresses under some constraints of structural stiffnesses. An analytic model based on quasi-static thermoelasticity is adopted for the calculation of the residual stresses in the multi-layered composite tubes. The numerical results of optimization show that, in the case of cross-ply CFRP tubes, the residual stresses can be reduced to a certain level by controlling ply thicknesses. However, the optimized tubes may be susceptible to cracking because the transverse residual stress is still large in a strength-based sense. To further suppress the residual stresses, the effects of stacking sequence, wall thickness and axial pretension on the optimum solutions are examined.

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단섬유 복합재료 사출성형물의 잔류응력 측정 (Measurement of Residual Stress Distribution in Injection-Molded Short Fiber Composites)

  • 김상균;이석원;윤재륜
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 추계학술발표대회 논문집
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    • pp.61-63
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    • 2001
  • Residual stress distribution in injection-molded short fiber composites was determined using layer-removal method. Polysterene with 3 vol% carbon fibers was injection-molded into the tensile specimen. With milling machine layer-removal process was conducted and the curvature data were acquired. Treuting and Read analysis which is assuming isotropic material, and White analysis considering anisotropy due to the fiber orientation were used to calculate residual stress of the flow direction through the thickness direction and compared with each other.

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잔류응력을 고려한 광탄성실험의 광응력법칙 개발에 관한 연구 (1) (A Study on the Development of Stress Optic Law Considering Residual Stress in Photo elastic Experiment(I))

  • 서재국;황재석;최선호
    • 대한기계학회논문집
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    • 제19권5호
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    • pp.1190-1201
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    • 1995
  • Photoelastic experiment has been restricted by three significant problems such as the problems of modeling for a complicated body, of development of experimental model material, and of residual stress in photoelastic specimen. The residual stress in photoelastic model materials is caused by molding, cutting and time effects, etc.. Especially, large residual stress exists on the interface of photoelastic model material for bi-material. Small residual stress occurred in the photoelastic model materials is usually neglected in the photoelastic experiments. But the residual stress provides some errors in the results of photoelastic experiments. In this paper, the stress optic law which can be effectively applied to the phtoelastic model materials with residual stress is developed. By using this stress optic law, we can obtain good results from isochromatic fringe patterns of photoelastic experiment specimen in which residual stress are involved. The stress optic law can be applied to obtain good results of photoelastic experiment from composite materials or bimaterials.

복합재료와 압전재료로 구성된 곡면형 작동기의 열변형 및 잔류응력 해석 (Thermal Deformation and Residual Stress Analysis of Lightweight Piezo-composite Curved Actuator)

  • 정재한;박기훈;박훈철;윤광준
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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    • pp.126-129
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    • 2001
  • LIPCA (LIghtweight Piezo-composite Curved Actuator) is an actuator device which is lighter than other conventional piezoelectric ceramic type actuator. LIPCA is composed of a piezoelectric ceramic layer and fiber reinforced light composite layers, typically a PZT ceramic layer is sandwiched by a top fiber layer with low CTE (coefficient of thermal expansion) and base layers with high CTE. LIPCA has curved shape like a typical THUNDER (thin-layer composite unimorph feroelectric driver and sensor), but it is lighter an than THUNDER. Since the curved shape of LIPCA is from the thermal deformation during the manufacturing process of unsymmetrically laminated lay-up structure, an analysis for the thermal deformation and residual stresses induced during the manufacturing process is very important for an optimal design to increase the performance of LIPCA. To investigate the thermal deformation behavior and the induced residual stresses of LIPCA at room temperature, the curvatures of LIPCA were measured and compared with those predicted from the analysis using the classical lamination theory. A methodology is being studied to find an optimal stacking sequence and geometry of LIPCA to have larger specific actuating displacement and higher force. The residual stresses induced during the cooling process of the piezo-composite actuators have been calculated. A lay-up geometry for the PZT ceramic layer to have compression stress in the geometrical principal direction has been designed.

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Nanofilled 복합레진의 잔류응력 비교 (COMPARISON OF THE RESIDUAL STRESS OF THE NANOFILLED COMPOSITES)

  • 박정원
    • Restorative Dentistry and Endodontics
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    • 제33권5호
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    • pp.457-462
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    • 2008
  • 중합수축이 일어난 후 복합 레진 내에는 중합수축에서 기원한 응력이 내부에 남아있을 수 있는데 이를 "잔류응력"이라 한다. 수복물에 가해지는 총힘은 외부에서 가해지는 힘과 내부에 남아있는 응력의 합으로 결정이 되며 수복물의 실패를 이해하기 위해서 이 두 가지 요소가 반드시 고려되어야 한다. 본 연구에서는 ring slitting방법을 이용하여 최근 임상에 소개된 나노충진형 복합레진간의 잔류응력을 비교하였다. 실험에 사용한 복합레진은 대조군으로 microhybrid-type인 Z250과 nanofiller를 함유한 Grandio, Filtek Supreme, Ceram-X를 이용하여 복합레진 링을 제작하고 2개의 기준점을 표시한 후 이 사이의 거리를 링 절단 전과 후에 각각 측정하여 거리 변화를 측정하였다. 거리의 변화로부터 average circumferential residual stress $({\sigma}{\theta})$를 계산하였다. 10분과 1시간 경과 후 측정한 군에서는 Filtek Supreme이 Z250이나 Ceram-X보다 높은 잔류응력을 보여 주었고, 24시간 경과한 군에서는 Filtek Supreme이 나머지 군보다 높은 잔류응력을 보여주었다. 본 실험 결과에 의하면 nanofiller를 함유한 복합레진의 잔류응력은 대조군으로 사용한 Z250보다 높거나 같은 값을 나타냈으며 거의 비슷한 기질조성을 가진 Z250과 Filtek Supreme을 비교했을 때 Filtek supreme이 모든 측정시간대에서 높은 잔류응력을 보여주었다.

동시경화 하이브리드 금속/복합재료 구조물의 제조 잔류 열응력 제거를 위한 경화사이클에 관한 연구 (Investigation of cure cycle for co-cured metal/composite hybrid structures without fabricating thermal residual stress)

  • 김학성;박상욱;이대길
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 추계학술발표대회 논문집
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    • pp.83-87
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    • 2004
  • In this work, the cure cycle of co-cured metal/composite structure was investigated to decrease fabricating thermal residual stresses between the metal and the composite material. DSC (Differential scanning calorimetry) experiment and static lap shear test of co-cured aluminum/composite double lap joint as well as the curvature experiment of co-cured steel/composite strip were performed to investigate the effect of curing cycle on the thermal residual stress of co-cured hybrid structures. From the experiments, it was found that post curing method after abrupt cooling of co-cured aluminum/composite hybrid structure at certain point of degree of cure during curing process could eliminate fabricating the thermal residual stresses.

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A Theoretical Comparison of Two Possible Shape Memory Processes in Shape Memory Alloy Reinforced Metal Matrix Composite

  • Lee Jae Kon;Kim Gi Dae
    • Journal of Mechanical Science and Technology
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    • 제19권7호
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    • pp.1460-1468
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    • 2005
  • Two possible shape memory processes, austenite to detwinned martensite transformation and twinned martensite to detwinned martensite transformation of a shape memory alloy have been modeled and examined. Eshelby's equivalent inclusion method with Mori-Tanaka's mean field theory is used for modeling of the shape memory processes of TiNi shape memory alloy reinforced aluminum matrix composite. The shape memory amount of shape memory alloy, plastic strain and residual stress in the matrix are computed and compared for the two processes. It is shown that the shape memory amount shows differences in a small prestrain region, but the plastic strain and the residual stress in the matrix show differences in the whole prestrain region. The shape memory process with initially martensitic state of the shape memory alloy would be favorable to the increase in the yield stress of the composite owing to the large compressive residual stress and plastic strain in the matrix.

Reduction of residual stress for welded joint using vibrational load

  • Aoki, Shigeru;Nishimura, Tadashi;Hiroi, Tetsumaro
    • Steel and Composite Structures
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    • 제4권5호
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    • pp.355-365
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    • 2004
  • A new reduction method of residual stress in welding joint is proposed where welded metals are shaken during welding. By an experiment using a small shaker, it can be shown that tensile residual stress near the bead is significantly reduced. Since tensile residual stress on the surface degrades fatigue strength for cumulative damage, the proposed method is effective to reduction of residual stress of welded joints. The effectiveness of the proposed method is demonstrated by the response analysis using one mass model with nonlinear springs.

X선 응력측정에 의한 복합재료의 3축 응력해석 (Tri-axial Stress Analysis of Composite Materials for X-ray Stress Measurement)

  • 부명환;박영철;광뢰행웅
    • 대한기계학회논문집A
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    • 제23권7호
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    • pp.1173-1181
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    • 1999
  • In X-ray stress measurements for uni-directionally deformed surfaces such as grinding, a strongly curved $sin^2{\Psi} diagram, so called $\Psi-splitter, has been observed recently. It has been known that this is caused by the residual shear stress induced in the deformed layer by external forces. In this case it is necessary to consider this enough for ceramics and composite materials with tri-axial stress analysis. However, sufficient studies have not been done about the tri-axial stress analysis of the macro stress and micro. stress on each phase of the composite materials. The result of obtaining is as follows. 1. $\Psi-splitter does not appear in the vertical direction though $\Psi-splitter appears in grinding direction in WC-Co cemented carbides. The reversal of $\Psi-splitter to each phase does not appear. 2. $\Psi-splitter caused in WC-Co cemented carbides has a close relation in dislocation which accumulates in WC phase and phase transformation caused in Co phase. 3. The residual stress on the surface of grinding of each phase is in the state of the compression stress.

Residual stress in an elastoplastic annular disc interacting with an elastic inclusion

  • Zarandi, Somayeh Bagherinejad;Lai, Hsiang-Wei;Wang, Yun-Che;Aizikovich, Sergey M.
    • Coupled systems mechanics
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    • 제8권3호
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    • pp.273-287
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    • 2019
  • Elastoplastic analysis of an annular disc, being fully constrained on its outer rim and interacting with a purely elastic inclusion perfectly bonded with its inner rim, is conducted to study its plastic deformation and residual stress under thermal cycles. The system is termed the composite disc. Quasi-static plane-strain deformation is assumed, and the von Mises yield criterion with or without the Ludwik hardening rule is adopted in our finite element calculations. Effects of multiple material properties simultaneously being temperature dependent on the plastic behavior of the composite disc are considered. Residual stress is analyzed from a complete loading and unloading cycle. Results are discussed for various inclusion radii. It is found that when temperature dependent material properties are considered, the maximum residual stress may be greater than the maximum stress inside the disc at the temperature-loaded state due to lower temperature having larger yield stress. Temperature independent material properties overestimate stresses inside materials, as well as the elastic irreversible temperature and plastic collapse temperature.