• Title/Summary/Keyword: Chip Flow

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A Study on the Flow Velocity of Micro Channels Depending on Surface Roughness (표면 거칠기에 따른 마이크로 채널의 유속에 관한 연구)

  • Park, Hyun-Ki;Kim, Jong-Min;Hong, Min-Sung
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.1
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    • pp.59-64
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    • 2008
  • Micro machining can manufacture complex shapes with high accuracy. Especially, this enables wide application of micro technology in various fields. For example, micro channels allow fluid transfer, which is a widely used technology. Therefore, liquidity research of flow in micro channels and micro channel manufacturing with use of various materials and cutting conditions has very important meaning. In this study, to find out correlation between fluid velocity in micro channels and surface roughness, we manufactured micro channels using micro end-mill and dropped ethanol into micro channels. We compared several surface roughness and fluid velocity in micro channels that were created by various processing conditions. Finally, we found out relationship between fluid velocity and surface roughness in micro channels of different materials.

Built-Up Edge Analysis of Orthogonal Cutting By Visco-Plastic Finite Element Method (점소성 유한요소법에 의한 이차원 절삭의 구성인선 해석)

  • 김동식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.10a
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    • pp.60-63
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    • 1995
  • The behavior of the work materials in the chip-tool interface in extremely high strain rates and temperatures is more that of viscous liquids than that of normal solid metals. In these circumstances the principles of fluid mechanics can be invoked to describe the metal flow in the neighborhood of the cutting edge. In the present paper an Eulerian finite element model is presented that simulates metal flow in the vicinity of the cutting edge when machining a low carbon steel with carbide cutting tool. The work material is assumed to obey visco-plastic (Bingham solid) constitutive law and Von Mises criterion. Heat generation is included in the model, assuming adiabatic conditions within each element. the mechanical and thermal properties of the work material are accepted to vary with the temperature. The model is based on the virtual work-stream function formulation, emphasis is given on analyzing the formation of the stagnant metal zone ahead of the cutting edge. The model predicts flow field characteristics such as material velocity effective stress and strain-rate distributions as well as built-up layer configuration

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Fabrication and Performance Evaluation of a Micro Separation Chip of Magnetic Beads Using Magnetophoretic Flow (자기영동을 이용한 자성입자 분리 마이크로 칩 제작 및 성능평가)

  • Go, Jeung-Sang
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.4
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    • pp.392-397
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    • 2007
  • We developed a microfluidic platform able to control the trap and release of magnetic beads used for separation of a specific biomolecules. The magnetic beads can be trapped and released conditionally by controlling the difference between the Stokes force induced by the fluid flow and magnetic force resulting from a permanent magnet. The permanent magnet of CoNiP alloy is electroplated. It is characterized to have the 1369 Oe of coercivity, 1762 Gauss of remanence, and 0.603MGOe of (BH)max. Through the experimental and numerical investigation, the magnetic beads are trapped under the flow velocity of 17 ${\mu}m/s$ and are released perfectly above the velocity of 174 ${\mu}m/s$.

Development of Sensor Structure and Operating Circuit for Constant Resistive Type Flow Velocity/Mass Sensor (정저항형 유속/유량 센서의 구조 및 회로 개선 연구)

  • Kang, Yun-Seok;Park, Se-Kwang
    • Proceedings of the KIEE Conference
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    • 1994.07b
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    • pp.1339-1341
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    • 1994
  • In this paper, the flow velocity/mass sensor which is based on the principle of CCT(Constant Chip Temperature) and its digital operating circuit and system have been developed and tested. The experimental result for flow velocity shows that the sensitivity is $644.01{\mu}W^2/[m/sec]$ for air, and there is nearly no hysteresis for full measured range of velocity. Response tine is between 1 second and 8 seconds for low and large velocity variation, respectively.

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On Apparent Density and Flow Rate Measurement at Elevated Temperature for Powder Mixes Intended for Warm Compacting (온간성형용 분말의 고온 유동도와 겉보기 밀도 측정에 관하여)

  • Lee Jeong-Keun;Kim Soon-Wook
    • Journal of Powder Materials
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    • v.13 no.1 s.54
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    • pp.52-56
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    • 2006
  • The aim of this work was to establish an optimal condition for determination of apparent density and flow rate for warm compacting powder. For this purpose it was evaluated uncertainty on them according to ISO Guide to the Expression of Uncertainty in Measurement. This evaluation example would be useful even in powder fluidity measurement at room temperature.

Improvements of Electro Discharge Machining characteristics using Side Flushing Devices (측면 플래싱 장치를 이용한 형조 방전특성의 향상)

  • Maeng Heeyoung;Park Keun;Kim Sungdong
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.272-277
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    • 2005
  • The discharge gap clearly is to order and to promote the improvement of processing feature of die-sinking electro discharge machining(EDM). If creation carbon, which generated by pyrolysis of EDM oil and processing pace power which is generated in between an electrode and a workpiece, are overproduced, they will lower the processing speed and roughness of the surface. Therefore, it is gone through the .flow analysis of EDM oil in order to improve the treatment of processing chips, which is an important problem by contriving a new flushing method. The condition of an electric discharge is not considered to be a progressing of processing. It is assumed that the flow of processing fluid is equal to the flow of processing chip, which is remaining in the discharge gap, and analyzing its correlation.

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Fabrication and Characteristics of Thermopneumatic-Actuated Polydimethylsiloxane Microvalve (열공압 방식의 Polydimethylsiloxane 마이크로 밸브의 제작 및 특성)

  • 김진호;조주현;한경희;김영호;김한수;김용상
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.53 no.4
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    • pp.231-236
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    • 2004
  • A normally open thermopneumaticc-actuated microvalve has been fabricated and their properties are investigated. The advantages of the proposed microvalve are of the low cost fabrication process and the transparent optical property using polydimethylsiloxane (PDMS) and indium tin oxide (ITO) glass. The fabricated microvalves with in-channel configuration are easily integrated with other microfluidic devices on the same substrate. The fabrication process of thermopneumatic-actuated microvalvesusing PDMS is very simple and its performance is very suitable for a disposable lab-on-a-chip. The PDMS membrane deflection increases and the flow rates of the microchannel with microvalvels decrease as the applied power to the ITO heater increases. The powers at flow-off are dependent on the membrane thickness and the applied inlet pressure but are independent of the channel width of microvalves. The flow rate is well controlled by the switching function of ITO heater and the closing/opening times are around 20 sec and 25 sec, respectively.

Development of Microchip Removal Equipment Using Neodymium Permanent Magnets (네오디뮴 영구자석을 이용한 미세칩 제거장치의 개발)

  • Choi, Sung-Yun;Wang, Jun-hyeong;Wang, Duck Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.3
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    • pp.122-128
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    • 2021
  • Machining operations require removal of chips to keep the coolant clean and fresh throughout the operation time. In this study, microchip removal equipment was developed using AutoCAD and CATIA programs for 3D modeling and 2D draft. In addition, the flow analysis and electromagnetic field analysis of the equipment were performed using the COMSOL Multiphysics program. The flow design of the coolant oil tank was realized on the basis of fluid analysis results. Further, on the basis of magnetic density analysis, a conveyer was designed for effectively removing metal microchips in the tank by using arrays of neodymium permanent magnets.

A Study on the MHD Micropump with Mixing Function (혼합 기능을 갖는 마이크로 펌프의 연구)

  • Choi, Bum-Kyoo;Kang, Ho-Jin;Kim, Min-Sock
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.34 no.6
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    • pp.579-586
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    • 2010
  • With the development of micrototal analysis systems (${\mu}TAS$), which is a result of enhancement of MEMS technology, rapid progress has been achieved in medical and biological research. The study of lab-on-a-chip (LOC) devices, which are types of ${\mu}TAS$ and which integrate the functions of mixing and analyzing tiny amounts of samples and reagents on one chip, has actively progressed. An LOC comprises microfluidic components such as micromixers and micropumps. Because the flow in a microfluidic system is generally laminar, it is very difficult to efficiently mix and feed fluid reagents. This paper presents the design and the method of fabrication of an MHD micropump for mixing fluids. By using this micropump, fluids are simultaneously mixed and pumped; this is achieved by coupling the Lorentz force and force exerted by an electric charge moving in an electric field.

Studies on the Selection of Microorganism for Food Wastes and Optimization of Fermentation Process (음식물찌꺼기 소멸효율 재고를 위한 발효균 및 발효 공정 최적화 연구)

  • Kim, Young-Kwon;Hong, Myung-Pyo;Kim, Myung-Jin;Hong, Suk-Il;Park, Myung-Suk;Kim, Jong-Suk;Chang, Ho-Geun
    • Journal of the Korea Organic Resources Recycling Association
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    • v.6 no.2
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    • pp.95-112
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    • 1998
  • For the effective disposal of organic food wastes, we seleted 4 strains of microorganism from 186 microbial candidate via enzyme activity test, salt tolerance, food decomposition rate, stability and safety of strains. The identity of these 4 strains are as follows : Fungi is Rhizopus sp., yeasts are Galactomyces sp., Pichia sp. and Hyphopichia sp., In the 50L fermenter scale, we tested various fermenting factor for the optimization of conditions of food waste decomposition using 4 selected strains. The optimum fomenting conditions were as follows : BIO-CHIP Volume 25-30 L, BIO CHIP size 2.0-6.0mm, air flow 200-280L/min, mixing intensity 2-4rpm, temperature $30-45^{\circ}C$. In these fermenting conditions, the efficiency of decomposition(rate of weight loss of food wastes) were 93%. Also the quality of fermenting output were assayed at the basis of fertilizer, and the results were as good as general compost.

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