• 제목/요약/키워드: Chemical process industry

검색결과 681건 처리시간 0.029초

수용성 접착제 경화 공정용 제습 막 건조기 시스템의 효과 (The Effects of the Dehumidifying Membrane Dryer for the Curing Processes of Waterborne Adhesives)

  • 유서윤;임충선;서봉국
    • 접착 및 계면
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    • 제17권2호
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    • pp.62-66
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    • 2016
  • 수용성 접착제의 경화 공정은 일반적으로 열풍건조기를 대부분 사용하고 있다. 열풍건조기는 열에 의해서만 수용성 접착제를 경화시키는 방법으로서, 충분한 경화를 위해 $100^{\circ}C$ 이상의 높은 온도와 최소 20 min 이상의 경화 공정을 요구하는 단점을 가지고 있다. 경화 과정 중에 온도가 너무 높을 경우, 접착제의 점도가 낮아져 접착에 방해가 될 수 있으며, 경화 과정 중에 발생하는 수분에 의해 경화 조건이 일정하게 유지되기 어렵다. 본 연구에서는 제습 막 건조기 시스템을 활용하여, 수용성 접착제의 경화 공정을 일정하게 유지시키고 공정 중의 제습을 통해 건조공기의 공급으로 경화시간을 단축하고자 한다. 제습 막 건조기 시스템을 활용한 최적의 경화 조건을 찾고, 제습 막 건조기 시스템의 효과를 확인하기 위하여, 제습 막 건조기와 강제순환 건조기를 적용한 경화 과정을 통해 접착력(peel strength)을 측정하여 비교 분석해 보았다.

유전체 방전 플라즈마 공정에 의한 일산화질소 제거 공정 모델링 (Modeling of Dielectric Barrier Discharge Plasma Process for the Removal of Nitric Oxide)

  • 목영선
    • 한국산업융합학회 논문집
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    • 제6권4호
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    • pp.277-289
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    • 2003
  • This study proposes a mathematical model to characterize the removal of nitrogen oxides in a dielectric barrier discharge plasma process. As well as the reactions between nitrogen oxides, water vapor, oxygen and nitrogen, the model takes into account the effect of ethylene often used as a chemical additive to reduce the power consumption of the process on the removal of nitrogen oxides. Since the concentrations of the radicals concerned in the main reactions including O, OH, H and N should be calculated to predict the removal efficiency of nitrogen oxides, they were theoretically derived. The parameters affecting the removal of nitrogen oxides, such as initial concentration, discharge power, humidity, and ethylene concentration were experimentally evaluated, which were compared with the calculated results to verify the validity of the model proposed. The predicted concentrations of several byproducts formed in this process were also presented and discussed. The effects of several parameters mentioned above on the removal of nitrogen oxides were reasonable described by the proposed model.

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산화 공정이 석유계 등방성 피치의 열거동 특성에 미치는 영향 (Effects of Oxidation Process on Thermal Properties of Petroleum-based Isotropic Pitch)

  • 이남지;서상완;곽철환;김민일;임지선
    • 공업화학
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    • 제31권1호
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    • pp.36-42
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    • 2020
  • 산화 공정이 피치의 열거동 특성에 미치는 영향을 규명하기 위하여 다양한 공정 온도에서 산화된 피치를 제조하였다. 피치의 열거동 특성은 thermogravimetric analysis (TGA)를 이용하여 분석하였으며, derivative thermogravimetry (DTG) 그래프 거동 변화에 따라 A (25~100 ℃), B (250~550 ℃), C (550~800 ℃) 세 구간으로 분석하였다. A 구간에서는 피치에 함유되어 있던 수분이 제거되면서 중량 감소가 발생하였다. B 구간에서 산화에 의하여 피치의 열적 안정성이 향상되었다. 이는 산화 온도가 증가할수록 피치의 방향족화도 및 분자량이 증가하였기 때문으로 판단된다. 반면, C 구간에서는 B 구간과 반대의 결과를 보였다. C 구간에서 열적 안정성이 저해된 것은 산화 공정에 의하여 피치에 도입된 C-OH, C-O-C, C=O 결합이 분해되고, 이에 의하여 발생한 산소 화합물이 피치의 연소 반응을 유도하였기 때문으로 사료된다.

DEVELOPMENT OF MEMBRANE AND COLD-CONDENSATION PROCESS FOR REMOVAL AND RECOVERY OF VOLATILE ORGANIC COMPOUNDS

  • Kim, Sung-Soo;Lee, Jong-Hwa;Kim, Hyunki;Kim, Sang-Yong
    • 한국막학회:학술대회논문집
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    • 한국막학회 2003년도 The 4th Korea-Italy Workshop
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    • pp.69-72
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    • 2003
  • Volatile organic compounds (VOC) cause air pollution problem and deterioration of atmosphere of petrochemical and fine chemical plants. Hybrid process of membrane and cold-condensation were developed and it effectively removed and recycled the VOC. Operation parameters of the process were optimized to attain hish removal and recycle of VOC. Composite membranes for organic vapor separation were developed in this work by PDMS coating and plasma polymerization on polypropylene and polysulfone support membranes. PDMS and various silicone monomers were tested for several organic vapors such as benzene, toluene, TCE, and HCFC, which are produced in petrochemical and fine chemical industry and causes air pollution problems if are released to atmosphere. Composite membranes prepared in this work showed appreciable performance in terms of organic vapor removal and reuse. Performance variation of the membranes was correlated with their surface characteristics.

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생산성 증대를 위한 대구경 잉곳 연속 성장 초크랄스키 공정 최적 속도 연구 (A Study of Optimum Growth Rate on Large Scale Ingot CCz (Continuous Czochralski) Growth Process for Increasing a Productivity)

  • 이유리;노지원;정재학
    • Korean Chemical Engineering Research
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    • 제54권6호
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    • pp.775-780
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    • 2016
  • 최근 태양전지 산업에서는 효율과 더불어서 생산성을 높이고 원가를 절감할 수 있는 설계가 요구되고 있다. 생산성의 향상을 위하여 반응기의 크기를 키우면 기존의 8 inch 잉곳에서 12 inch 잉곳으로 생산이 가능하다. 또한 연속공정법을 사용하여 생산성 증대를 극대화 시킬 수 있다. 본 연구에서는 12인치 잉곳이 최적 컨디션의 수율향상을 위한 소비전력 감소와 생산성 향상에 관한 시뮬레이션을 진행하였다. 인출속도 별 계면 형상과 폰-미제스 스트레스, 온도구배, 소비전력을 비교하여 최적의 인출속도를 찾았다. 그 결과, 생산성 향상과 에너지를 절감할 수 있는 최적 공정 파라미터를 도출할 수 있었다. 이러한 연구는 실제 태양전지 산업에서 생산성 향상에 기여할 수 있을 것으로 기대 된다.

정유공정의 CCD(Corrosion Control Document) 개발 (Development of CCD(Corrosion Control Document) in Refinery Process)

  • 김정환;김지용;이영희;박상록;서순규;이윤화;문일
    • 한국안전학회지
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    • 제24권1호
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    • pp.31-36
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    • 2009
  • This paper focuses on techniques of improving refinery reliability, availability, and profitability. Our team developed a corrosion control document(CCD) for processing of the crude distillation unit(CDU). Recent study shows the loss due to corrosion in US is around $276 billion. It's a big concern for both managers and engineers of refinery industry. The CCD consists of numerous parts namely damage mechanism(DM), design data, critical reliability variable(CRV), guidelines, etc. The first step in the development of CCD is to build material selection diagram(MSD). Damage mechanisms affecting equipments and process need to be chosen carefully based on API 571. The selected nine DM from API 571 are (1) creep/stress rupture, (2) fuel ash corrosion, (3) oxidation, (4) high temperature sulfidation, (5) naphthenic acid corrosion, (6) hydrochloric acid(HCL) corrosion, (7) ammonium chloride(salt) corrosion, (8) wet $H_2S$ corrosion, and (9) ammonia stress corrosion cracking. Each DM related to corrosion of CDU process was selected by design data, P&ID, PFD, corrosion loop, flow of process, equipment's history, and experience. Operating variables affecting severity of DM are selected in initial stage of CRV. We propose the guidelines for reliability of equipments based on CRV. The CCD has been developed on the basis of the corrosion control in refinery industry. It also improves the safety of refinery process and reduces the cost of corrosion greatly.

Influence of kneading ratio on the binding interaction of coke aggregates on manufacturing a carbon block

  • Kim, Jong Gu;Kim, Ji Hong;Bai, Byong Chol;Choi, Yun Jeong;Im, Ji Sun;Bae, Tae-Sung;Lee, Young-Seak
    • Carbon letters
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    • 제28권
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    • pp.24-30
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    • 2018
  • Coke aggregates and carbon artifacts were produced to investigate the interactions of coke and pitch during the kneading process. In addition, the kneading ratio of the coke and binder pitch for the coke aggregates was controlled to identify the formation of voids and pores during carbonization at $900^{\circ}C$. Experiments and thermogravimetric analysis revealed that carbon yields were improved over the theoretical yield calculated by the weight loss of the coke and binder pitch; the improvement was due to the binding interactions between the coke particles and binder pitch by the kneading process. The true, apparent, and bulk densities fluctuated according to the kneading ratio. This study confirmed that an excessive or insufficient kneading ratio decreases the density with degradation of the packing characteristics. The porosity analysis indicated that formation of voids and pores by the binder pitch increased the porosity after carbonization. Image analysis confirmed that the kneading ratio affected the formation of the coke domains and the voids and pores, which revealed the relations among the carbon yields, density, and porosity.

산업적 응용을 위한 홍조류 당화 기술 (Industrial Applications of Saccharification Technology for Red Seaweed Polysaccharide)

  • 홍채환;김세원;김용운;박현달;신현재
    • KSBB Journal
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    • 제29권5호
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    • pp.307-315
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    • 2014
  • Recently seaweed polysaccharides have been extensively studied for alternative energy application. Because their producing cost is high and efficiency low, their industrial applications have been limited. The main component of cell wall of red algae represented by Gelidiales and Gracilariales is agar. Red-algae agar or galactan, consisting of D-galactose and 3, 6-anhydro-L-galactose, is suitable for bio-product application if hydrolyzed to monomer unit. For the hydrolysis of algae, chemical or enzymatic treatment can be used. A chemical process using a strong acid is simple and efficient, but it generates together with target sugar and toxic compounds. In an enzymatic hydrolysis process, target sugar without toxic compounds generation. The objective of this review is to summary the recent data of saccharification by chemical and enzymatic means from red seaweed for especially focused on automobile industry.

Cu CMP 슬러리에서 화학첨가제 조건의 최적화 (Optimization of Condition of Chemical Additives in Cu CMP Slurry)

  • 김인표;김남훈;임종흔;김상용;김창일;장의구
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2003년도 하계학술대회 논문집 Vol.4 No.1
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    • pp.304-307
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    • 2003
  • Replacement of aluminum by copper for interconnections in the semiconductor industry has raised a number of important issues. The integration of copper interconnection can be carried out by CMP(chemical mechanical polishing) is used to planarize the surface topography. In this experiments, we evaluated the optimization of several conditions for chemical additives during Cu CMP process. It was presented that the main cause of grown particle size is tartaric acid. The particle size was in inverse propotion to a quantity of bead and the time of milling process. The slurry stabilizer and oxidizer have been shown to have very good effect by addition in later milling process.

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Less Chemical-Higher Yield 탈산공정을 위한 수력 공동현상 유도 나노리엑터 (Controlled Hydrodynamic Cavitation-assisted Nanoreactor for Less Chemical-Higher Yield in Neutralization of Vegetable Oil Refining Process)

  • 김지인
    • 식품과학과 산업
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    • 제51권2호
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    • pp.114-126
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    • 2018
  • The production of high quality oil to meet new standard needs a 'next generation' innovative oil refining tool in paradigm shift. 'Nanoneutralization' using controlled hydrodynamic cavitation-assisted Nanoreactor is successfully being introduced and commercialized into edible oil industry and it plays a key driver for sustainable development of food processing. This emerging technology using bubble dynamics as a consequence of Bernoulli's principle by hydrodynamic cavitation in Venturi-designed multi-flow through cell is radically changing the conventionally chemical-oriented neutralization. Nanoneutralization derived by the creation of nanometer-sized bubbles formed through scientifically structured geometric channels under high pressure has been proven to improve mass transfer and reaction rate so substantially reduce the chemicals required for refined vegetable oil and to increase oil yield while even improving oil quality. More researches on science behind this revolutionary technology will help usto better understand the principle and process hence makes its potential applications expandable in extraction, refining and modification of fats and oils processing.