• 제목/요약/키워드: Ceramic materials

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메조포러스 알루미나를 이용한 AlN 분말 제조 및 특성분석 (Preparation of AlN Powder Using Mesoporous Alumina and Its Characterization)

  • 김은비;이윤주;신동근;권우택;김수룡;강미숙;김영희
    • 한국세라믹학회지
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    • 제51권6호
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    • pp.544-548
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    • 2014
  • Aluminum nitride was synthesized using a carbothermal method from mesoporous alumina having a high surface area (> $1,000m^2/g$) as an aluminum source and CNTs (carbon nano tubes) as a carbon source. In this case the mesoporous alumina was used as the starting material instead of ${\alpha}-Al_2O_3$ with the expectation that the mesopores in mesoporous alumina act as channels for N2 gas and elimination of CO generated as by-product. It is also expected that the synthetic temperature should be lower compared to the use of ${\alpha}-Al_2O_3$ as a starting material due to its high surface area. The crystallinity of the produced aluminum nitride was studied by XRD and FT-IR, and the microstructure was investigated by FE-SEM. Also the purity of the aluminum nitride was analyzed through N/O determinator and ICP analysis.

Wear evaluation of CAD-CAM dental ceramic materials by chewing simulation

  • Turker, Izim;Kursoglu, Pinar
    • The Journal of Advanced Prosthodontics
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    • 제13권5호
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    • pp.281-291
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    • 2021
  • PURPOSE. To evaluate the wear of computer-aided design/computer-aided manufacturing (CAD-CAM) dental ceramic materials opposed by enamel as a function of increased chewing forces. MATERIALS AND METHODS. The enamel cusps of healthy human third molar teeth (n = 40) opposed by materials from CAD-CAM dental ceramic groups (n = 10), including Vita Enamic® (ENA), a polymer-infiltrated ceramic network (PICN); GC Cerasmart® (CERA), a resin nanoceramic; Celtra® Duo (DUO), a zirconia-reinforced lithium silicate (ZLS) ceramic; and IPS e.max ZirCAD (ZIR), a polycrystalline zirconia, were exposed to chewing simulation (1,200,000 cycles; 120 N load; 1 Hz frequency; 0.7 mm lateral and 2 mm vertical motion). The wear of both enamel cusps and materials was quantified using a 3D laser scanner, and the wear mechanisms were evaluated by scanning electron microscopy (SEM). The results were analysed using Welch ANOVA and Kruskal Wallis test (α = .05). RESULTS. ZIR showed lower volume loss (0.02 ± 0.01 mm3) than ENA, CERA and DUO (P = .001, P = .018 and P = .005, respectively). The wear of cusp/DUO [0.59 mm3 (0.50-1.63 mm3)] was higher than cusp/CERA [0.17 mm3 (0.04-0.41 mm3)] (P = .007). ZIR showed completely different wear mechanism in SEM. CONCLUSION. Composite structured materials such as PICN and ZLS ceramic exhibit more abrasive effect on opposing enamel due to their loss against wear, compared to uniform structured zirconia. The resin nano-ceramic causes the lowest enamel wear thanks to its flexible nano-ceramic microstructure. While zirconia appears to be an enamel-friendly material in wear volume loss, it can cause microstructural defects of enamel.

평판형 적층 세라믹 초음파 압전 트랜스미터의 제조와 성능 평가 (Fabrication and Performance Evaluation of Flat-Type Multilayer Piezoelectric Ceramic Ultrasonic Transmitter)

  • 나용현;이민선;조정호;백종후;이정우;정영훈
    • 한국전기전자재료학회논문지
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    • 제32권3호
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    • pp.207-212
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    • 2019
  • A flat-type piezoelectric ceramic ultrasonic transmitter was successfully fabricated for application in acoustic devices with cone-free diaphragms. The transmitter, possessing a center frequency of 40.6 kHz, exhibited a higher displacement characteristic for a multilayer type compared with a single layer type. Surface roughness treatment of an Al elastic diaphragm influenced a slight increase (1.1 dB) in the sound pressure level (SPL) at $10V_{rms}$ due to the enlarged surface area. The fabricated multilayer piezoelectric ceramic ultrasonic transmitter showed increasing SPL with increasing input voltage, with a maximum SPL of approximately 123.6 dB at $10V_{rms}$. This implies a doubly increased SPL density of $3.6dB/mm^3$, superior to that of a commercial open-type transmitter with a cone.

Development and Characteristics of Anorthite-Based Traditional Ceramic Materials to Suppress Sintering Deformation

  • Choi, JungHoon;Kim, UngSoo;Cho, WooSeok
    • 한국세라믹학회지
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    • 제54권1호
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    • pp.55-60
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    • 2017
  • An anorthite-based traditional ceramic was developed by adding secondary flux materials to a mixture of kaolin and $CaCO_3$ in order to minimize the deformation during the sintering process. Three flux materials, feldspar, talc, and frit, were evaluated by comparison with two commercial chinaware bodies. Anorthite body with glass frit exhibited poor firing shrinkage. Poor mechanical properties (modulus of rupture, MOR < 30 MPa) was observed for the bodies with feldspar. Another anorthite body was formulated with wollastonite as a Ca source. The fired body showed a MOR of 81 MPa and a shrinkage rate of 6% when wollastonite was added up to 50%. In the XRD analysis, the phase ratio between anorthite and quartz was the highest in the specimen with 50% wollastonite addition. Homogeneous and relatively small closed pores were observed in the microstructural analysis. These results suggest that a ceramic body formulated with 50% kaolin and 50% wollastonite can be fired at $1200^{\circ}C$ with a 6% firing shrinkage rate, giving rise to minimal sintering deformation.

옥외폭로시험 Tio2 코팅 세라믹 타일의 명도측정에 의한 방오특성 평가 (Evaluation of Self-cleaning Property by Measuring Brightness of Tio2 Coating Ceramic Tile under Outdoor Exposure Test)

  • 신대용;김경남
    • 한국세라믹학회지
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    • 제45권6호
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    • pp.345-349
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    • 2008
  • $TiO_2$ coating ceramic tile for self-cleaning purpose was prepared by the precipitant dropping method using $TiCl_4$ as a precursor. $TiO_2$ film was formed on the ceramic tile by spray-coating technique and heat-treated at $500^{\circ}C$ for 1 h. The size and crystalline structure of $TiO_2$ particles were 15.3 nm and anatase phase. The outdoor exposure tests were conducted and the effects of outdoor exposure test conditions, such as exhaust concentration of contamination materials (test places), the UV light intensity (irradiation direction) and coating amounts of $TiO_2$ on the self-cleaning properties were investigated by the brightness measurements. As a results, self-cleaning property of $TiO_2$ coating tile was affected by the coating amount of $TiO_2$ however, not affected by the UV light intensity included in sun's ray (irradiation direction). $TiO_2$ coating ceramic tile can be utilized for exterior finishing materials because of self-cleaning property of $TiO_2$ coating tile.

저온 소결 조제에 따른 PMN-PZ-PT 후막 세라믹 특성 (Characteristics of PMN-PZ-PT Thick Film Ceramic by Low-Temperature Sintering Aids)

  • 정명원;전대우;김진호;이영진
    • 한국전기전자재료학회논문지
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    • 제29권8호
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    • pp.476-482
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    • 2016
  • Convectional PZT based piezoelectric ceramics have to sinter at high temperature about $1,200^{\circ}C$ for their suitable electrical properties. However, some issues: low temperature sintering piezoelectric ceramic composition and reliable internal electrode, have recently attracted a great deal of interest as a highly efficient multi-layered piezoelectric ceramics. In order to optimize low temperature sintering conditions of thick-film PMN-PZ-PT ceramic, it was investigated sintering and piezoelectric properties according to the change of $LiBiO_2$ contents. Thus, the superior piezoelectric properties were found at the pallet type PMN-PZ-PT optimized with low sintering processing at $925^{\circ}C$ including 7 wt% $LiBiO_2$ sintering aid. Consequentially, we successfully manufactured thick-film PMN-PZ-PT ceramics, which had superior piezoelectric and dielectric properties, with 5 wt% of $LiBiO_2$ sintering aid at temperature of $900^{\circ}C$.

세라믹 섬유를 이용한 멤브레인 필터의 연구개발 동향 (Development Trend of Membrane Filter Using Ceramic Fibers)

  • 김득주;이정우;남상용
    • 멤브레인
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    • 제26권2호
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    • pp.87-96
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    • 2016
  • 세라믹 소재는 고분자 나노섬유 분리막과 비교하여 우수한 열안정성과 고투과 물성을 가짐으로써 지난 10여 년간 많은 주목을 이끌어왔다. 최근 들어 높은 다공도와 유량을 가지는 세라믹 섬유 분리막이 금속 산화물을 이용하여 주로 전기방사법에 의해 제조되어 왔는데, 이러한 세라믹 분리막의 제조 단가를 감소하며 성능을 향상시키기 위해 나노섬유의 선택층을 가지는 세라믹 분리막들이 전기방사 공정과 개질 과정을 통해 개발되었다. 본 리뷰에서는 최근 수년간 세라믹 섬유 분리막의 개발을 위한 연구 동향에 대하여 정리하였다.

SiAlON 원료분말제조를 위한 분무건조 과립분말의 형상과 크기에 미치는 공정변수효과 (Effect of Process Parameters on the Morphology and Size of Spray-Dried Granule Powder for Fabrication of SiAlON Raw Material)

  • 최재형;이소율;한윤수;이성민;남산;김성원
    • 한국재료학회지
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    • 제27권12호
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    • pp.716-721
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    • 2017
  • SiAlON-based ceramics are some of the most typical ceramic materials used as cutting tools for HRSA(Heat Resistant Super-Alloys). SiAlON can be fabricated using ceramic processing, such as mixing, granulation, compaction, and sintering. Spray drying is a widely-used method for producing a granular powder of controlled morphology and size with flowability. In this study, we report a systematic investigation aimed at optimizing spherical granule morphology by controlling spray-drying parameters such as gas flow and feed rate. Before spray drying, the viscosities of the raw material slurries were also optimized with the amount of dispersant added.

친환경적인 분말형 세라믹 페인트의 특성평가 (Characterization of Environment-Friendly Ceramic Coating Materials)

  • 이제철;신영훈;김태현
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2002년도 가을 학술발표회 논문집
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    • pp.521-526
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    • 2002
  • In this paper, we described about the characteristic evaluation of environment-friendly ceramic paint with calcium-silicate mineral as a main binder. Particularly, we performed discharge of the environmental poisoning materials(e.g. VOCs, heavy metal, etc.), and properties of paint slurry and coating film of the ceramic paint. In the comparison of the ceramic paint with natural paint and mineral paint which were known as our environment-friendly paints, ceramic paint had good characteristics in the environmental safety and properies of wet slurry and dried coating film.

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디지털 프린팅 공정을 위한 세라믹 안료의 미립화 거동 분석 (Micronization of Ceramic Pigments for Digital Ink-Jet Printing Process)

  • 이지현;황해진;권종우;김진호;황광택;한규성
    • 한국재료학회지
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    • 제27권2호
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    • pp.82-88
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    • 2017
  • Ink-jet printing techniques with ceramic ink, which contains ceramic pigments as colorant, are in increasingly use in the ceramic industry. Generally, ceramic pigments that are produced by conventional method show diameters of several micrometers; these micrometer sized particles in the ink-jet printing process can cause undesirable behavior such as print head nozzle clogging. To prevent this problem, a particle size reduction process is required. In this study, CMYK (cyan, magenta, yellow, black) pigments were synthesized via solid state method. Each pigment particle was milled to submicron size by an attrition mill. The effects of micronizing on the morphology, mechanical property, crystal structure and color property of the CMYK ceramic pigments were investigated by field emission scanning electron microscopy (FE-SEM), particle size analysis (PSA), X-ray diffraction (XRD) and CIE $L^{\ast}a^{\ast}b^{\ast}$.