• Title/Summary/Keyword: Center-pillar

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The Study on Effect of Collision Safety by Corrosion of Body Structure (차체구조물의 부식이 충돌안전도에 미치는 영향에 관한 연구)

  • 박인송;정태용
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.4
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    • pp.141-148
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    • 2002
  • Repair were made for front pillar, center pillar and side-step panel for lightweight vehicles with head-on and 40% off-set collision of 15 km/h in a RCAR standard. The salt dilution was sprayed and the compression tests were performed for vehicles with and without anti-corrosional treatment after repair. After 764 hours of salt-dilt sprayed test without using anti-corrosion, the mean penetration depth fur corrosion was shown to be 58% of the thickness. The resulyed decrease in bending stiffness by 10∼20% can cause reduction of the residual life and crash-absorption capability for damaged vehicles. The corrosoin safety tests showed that the anti-corrosional treatment should be made to improve the safety characteristics for a or damaged car.

Development of High Strength Center-pillar by High Frequency Induction Heating (고주파유도가열에 의한 고강도 센터필라 개발)

  • Son, Jin-Hyug;Yum, Young-Jin;Kim, Won-Hyuck;Hwang, Jung-Bok;Kim, Sun-Ung;Yoo, Seung-Jo;Lee, Hyun-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.6
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    • pp.533-539
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    • 2008
  • An high frequency induction hardening technology of vehicle body press-formed of thin sheet steel has been developed to increase the strength of vehicle body parts locally by high frequency induction heating, thereby eliminating the need for reinforcements. And this technique for increasing the tensile strength of sheet steel was practically applied to the front floor cross member and center pillar reinforcement of a passenger car. The side impact behavior has been investigated when induction hardening technology is applied to the conventional low-carbon steel and weight reduction of an automotive body is expected. In this paper, basic experiments were performed for the hat-shaped specimen under high frequency induction heating process. Martensitic transformation was found in the heating zone through microscopic observation which showed higher hardness. In addition, the hardness and strength of the center-pillar specimen made of boron steel increased remarkably by high frequency induction heating.

Effect of Heat Treatment History in Fabrication of Hybrid Center Pillar on Tensile Strength of 7075 Aluminum Alloy Sheet (하이브리드 센터필러 제조 시 열처리 이력이 7075 알루미늄 합금 판재의 인장강도에 미치는 영향)

  • Yoo, D.;Kim, J.H.;Park, S.;Jang, H.K.;Kim, D.
    • Transactions of Materials Processing
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    • v.30 no.2
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    • pp.61-68
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    • 2021
  • As part of efforts to reduce the weight of automotive body-in-white, a hybrid center pillar with high strength 7075 aluminum alloy (AA7075) sheet and carbon fiber reinforced plastic (CFRP) has been recently studied. In the fabrication of the AA7075-CFRP hybrid center pillar, the AA7075 sheet might go through heating-forming-in-die quenching (HFQ), artificial aging, hybridizing, and then paint baking processes. In this study, we investigate the effects of the heat treatment history associated with each process on the tensile strength of the AA7075 sheet. Typical heat treatment conditions are HFQ for 20 minutes at 480℃ and then cooling down with die, artificial aging of T6 temper for 24 hours at 120℃, hybridizing for 10 minutes at 150℃, and paint baking for 20 minutes at 180℃. The tensile strength of the AA7075 sheet is continuously increased by a series of heat treatments of hybridizing and paint baking and is expected to have yield stress above 500MPa without artificial aging of T6 temper.

The Change of Pillar Strength due to Joint Dip Angles, Total Trace Length and Width-to-Height ratio of a Pillar (절리면의 방향, 절리선 길이 및 광주 형상비가 광주 강도에 미치는 영향 분석)

  • Choi, Ji-won;Lee, Yong-Ki;Song, Jae-Joon
    • Tunnel and Underground Space
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    • v.30 no.3
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    • pp.226-241
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    • 2020
  • The stability of underground mine cavity is closely related with pillar strength. The vulnerability of pillars can be judged and reinforced if the pillar strength is known. The pillar strength is affected by characteristics of discontinuities and shape of a pillar. The change of pillar strength due to a discontinuity passing through the center of a pillar, width-to-height ratio of a pillar and small joints existing within a pillar was analyzed using PFC 3D. The result showed that the pillar strength is influenced by dip angle of a discontinuity and it increases as width-to-height ratio of a pillar increases. The pillar strength decreases as the number of contained joints increases. The relationship between total trace length observable from the pillar surface and the pillar strength was regressed with exponential function. The correlation coefficient of the regression was high enough so that pillar strength can be predicted using total trace length if a joint set exists in a pillar. Lastly, the method to estimate the strength of a pillar that includes two joint sets was proposed if the joint dip angles are 60°, 30°. The method also need total trace lengths of two joint sets.

Processing Study for the Micro Pillar for Piezoelectric Energy Harvest (압전 에너지 하베스트를 위한 마이크로 필라 공정 연구)

  • Yun, Seok-Woo;Lee, Ku-Tak;Lee, Kyoung-Su;Jeong, Soon-Jong;Kim, Min-Soo;Cho, Kyoung-Ho;Koh, Jung-Hyuk
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.23 no.8
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    • pp.601-604
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    • 2010
  • In this study, the piezoelectric energy harvester was investigated employing the pillar structure with the diameter size of 50~500 um. Usually, the aspect ratio between the height and diameter was related with the piezoelectric performance. High aspect ratio was showed the low electric noise and high piezoelectric properties than low aspect ratio. Therefore, we have selected the Su-8 photo-resist and modified lithography process to manufacture the pillar structure with height above the 250 ${\mu}m$. In this presentation, we will report the process and properties of micro pillar structure based on the PMN-PZT (Pb$(Mg_{1/3}Nb_{2/3})O_3$-PbZrTiO$_3$) materials.

A study on optimized Blanking size of Brace Center Pillar using Inverse module in PAM-STAMP (PAM-STAMP Inverse 모듈을 이용한 Brace Center Pillar Blanking 사이즈 최적화에 관한 연구)

  • You S.R.;Kim T.H.;Park J.D.;Kim M.J.;Chang S.G.;Jeon E.C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.349-350
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    • 2006
  • PAM-STAMP is a widely used program which deals with press forming analysis. A blanking used in the press process depends on the experience of the workers. Thus it causes some waste material and demands a lot of time and many costs at the manufacturing mold. So we need to optimize of the blanking size. We have studied the optimal blanking size of the Brace Center Pillar using an Inverse module in PAM-STAMP

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Application of Springback Analysis in the Development of a Reinforce Center Pillar Stamping Die (고강도강 Reinforce Center Pillar의 스프링백 해석)

  • Kim, K.T.;Kim, S.H.;Yoo, K.H.;Lee, C.W.;Shim, H.B.
    • Transactions of Materials Processing
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    • v.23 no.5
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    • pp.297-302
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    • 2014
  • The current paper introduces work that was conducted during the development of a stamping die for a reinforce center pillar made from high strength steel. In the current study, the Bauschinger effect on the springback analysis was studied by comparing simulation results with real panels, which are currently in production. For a complicated part shape, quantitative measurements of the deformed shape are not easy in general to obtain. An adjustment procedure of the shape data for some chosen sections has been suggested to improve the accuracy of the quantitative measurements. The results show that the kinematic hardening model provides more accurate results.

A Study on Behavior of 2-Arch Tunnel by Numerical Approach (수치해석적 접근을 통한 2Arch 터널의 거동양상 고찰)

  • 김상균;박동욱
    • Proceedings of the Korean Geotechical Society Conference
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    • 2003.03a
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    • pp.225-232
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    • 2003
  • The behaviour of ground induced by tunneling of 2arch tunnels may differ from the one caused by usual type tunnels. This paper describe the behaviour created by the size of pilot tunnel and the condition on the construction method of center piller Also, loads acting on the supports of the first tunnel and the center pillar during the excavation of second tunnel is investigated by numerical analyses. The results of numerical analyses are compared to the data records of measurement results, i.e. force on the support system and ground displacement.

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A study on the stability analysis for asymmetry parallel tunnel with rock pillar (암반 필라를 포함한 비대칭 근접 병설터널의 안정성 평가에 관한 연구)

  • Kim, Do-Sik;Kim, Young-Geun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.9 no.4
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    • pp.387-401
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    • 2007
  • Recently, because of the restriction of land for construction and interference of adjacent structure, parallel tunnels with small clearance have been planned and constructed in many sites. In this case, the stability of pillar at center part is very important factor to satisfy the stability of tunnel structure under the construction. In this paper, numerical analyses for the asymmetry parallel tunnels with a narrow width of pillar have been carried out to search for the optimum reinforcement measure for rock pillar and verify the stability of tunnel. Rock pillar between each single tunnel is supposed to be under heavy load by rock mass. The analysis of stress state at rock pillar at various cases for construction conditions is required to investigate the structural behaviour of tunnels and stability of the pillar. Strength-stress ratio is calculated based on the failure theory of rock and the safety factor of tunnel is computed with strength reduction technique. Through these numerical results, reasonable reinforcement measures for rock pillar at parallel tunnel were established and recommended.

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Effect of Thermal Aging on the Intermetallic compound Growth kinetics in the Cu pillar bump (Cu pillar 범프 내의 금속간화합물 성장거동에 미치는 시효처리의 영향)

  • Lim, Gi-Tae;Lee, Jang-Hee;Kim, Byoung-Joon;Lee, Ki-Wook;Lee, Min-Jae;Joo, Young-Chang;Park, Young-Bae
    • Journal of the Microelectronics and Packaging Society
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    • v.14 no.4
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    • pp.15-20
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    • 2007
  • Growth kinetics of intermetallic compound (IMC) at various interface in Cu pillar bump during aging have been studied by thermal aging at 120, 150 and $165^{\circ}C$ for 300h. In result, $Cu_6Sn_5\;and\;Cu_3Sn$ were observed in the Cu pillar/SnPb interface and IMC growth followed parabolic law with increasing aging temperatures and time. Also, growth kinetics of IMC layer was faster for higher aging temperature with time. Kirkendall void formed at interface between Cu pillar and $Cu_3Sn$ as well as within the $Cu_3Sn$ layer and propagated with increasing time. $(Cu,Ni)_6Sn_5$ formed at interface between SnPb and Ni(P) after reflow and thickness change of $(Cu,Ni)_6Sn_5$ didn't observe with aging time. The apparent activation energies for growth of total $(Cu_6Sn_5+Cu_3Sn),\;Cu_6Sn_5\;and\;Cu_3Sn$ intermetallics from measurement of the IMC thickness with thermal aging temperature and time were 1.53, 1.84 and 0.81 eV, respectively.

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