• 대한치과보철학회지
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• 제35권3호
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• pp.566-576
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• 1997

This study was performed to evaluate the tensile strength of solder joint in titanium and the wettability of 14K gold solder on titanium. Two pieces of titanium rod 30 mm in length and 3mm in diameter were butt-soldered with a 14K gold solder using the electric resistance heating under flux-argon atmosphere, the infrared heating under argon atmosphere, and the infrared heating under vacuum-argon atmosphere. A tensile test was performed at a crosshead speed of 0.5 mm/min, and fracture surfaces were examined by SEM. To evaluate the wettability of 14K gold solder on titanium, titanum plates of a $17{\times}17{\times}1mm$ were polished with #80-#2000 emery papers, and the spreading areas of solder 10 mg were measured by heating at 840 * for 60 seconds. The solder-matrix interface regions were etched by the solution of 10% KCN-10% (NH4)2S2O8, and analyzed by EPMA. The results obtained were summarized as follows ; 1. The maximum tensile strength was obtained when the titanium surface was polished with #2000 emery paper and soldered using the electric resistance heating under flux-argon atmosphere. Soldering strengths showed the significant difference between the electric resistance heating and the infrared heating(p<0.05). 3. The fracture surfaces showed the aspect of brittle fracture, and the failure developed along the interfaces of solder-matrix reaction zone. 4. The EPMA data for the solder-matrix interface region revealed that the diffusion of Au and Cu occurred to the titanium matrix, and the reaction zone showed the higher contents of Au, Cu and Ti than others.

• Journal of Advanced Marine Engineering and Technology
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• 제37권6호
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• pp.589-595
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• 2013

본 논문은 플라즈마 절단 면 특성이 I Groove 서브머지드 아크 용접 용락 현상에 미치는 영향과 용락 현상을 감소시키는 방법에 대하여 연구하였다. 조선해양 구조물의 주판은 대부분 후판으로 설계되고 깊은 용입을 얻기 위하여 고 전류를 사용하게 된다. 용접부의 절단 품질에 따라서 서브머지드 아크용접 진행 시 용락 현상이 자주 발생되고 이는 용접부의 품질 저하와 수정 작업을 유발시킨다. 본 연구의 플라즈마 절단 실험에서 나타난 특성으로 I형상 그루브 직각 절단 시 상,하면에 플라즈마 열원에 의한 녹음 현상과 함께 하면 한 방향에 약 2~4도 정도의 각 변형 베벨이 형성됨을 확인하였다. 이는 맞대기 이음에서 용락 현상의 주된 원인이며 모재 절단 시 상면 방향에 I 그루브 형상에 가깝도록 한 방향 기준으로 V형상 그루브 4도 베벨을 시공하여 서브머지드 아크 용접을 실시한 결과 용락 현상을 현저히 저감시키는 결과를 얻을 수 있었다.

• 한국레이저가공학회지
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• 제7권2호
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• pp.1-10
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• 2004

This work was attempted to join SCP sheet and STS304 sheet by using Nd:YAC laser beam. SCP sheet has good formability and low cost, while STS304 has excellent corrosion resistance and mechanical properties in high temp. In this experiment, butt joint type was used to develop the tailored blank welding for dissimilar steel. Sheets which have different thermal properties. Computer simulation was conducted to obtain the off-set position for efficient welding by considering laser power, scanning speed, focal length and basic properties. The result showed that the optimum thermal distribution was obtained when the laser beam was irradiated at $0.05{\sim}0.1$ mm off-set toward the SCP sheet side. The experiment was conducted based on the result of computer simulation to show the same optimum conditions. Optimum conditions were 3KW in laser beam power, 6m/min in scanning speed, -0.5mm in focal position, 0.1mm off-set toward SCP. Microhardness test, tensile test, bulge test, optical microscopy, EDS, and XRD were performed to observe the microstructure around fusion zone and to evaluate the mechanical properties of optimum conditions, The weld zone had high microhardness values by the formation of the martensitic structure. Tensile test measured the strength of welded region by vertical to strain direction and the elongation of welded region by parallel to strain direction. Bulge test showed $52\%$ formability of the original materials. Bead shape, grain size, and martensitic structure were observed by the optical microscopy in the weld zone. Detailed results of EDS, XRD confirmed that the welded region was connected of martensitic structure.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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• pp.320-323
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• 2002

This paper presents a new generation of system for pressure vessel and shipbuilding. Typical pressure vessel and ship building weld joint preparations are either traditional V, butt, fillet grooves or have narrow or semi narrow gap profiles. The fillet and U groove are prevalently used in heavy industries and shipbuilding to melt and join the parts. Since the wall thickness can be up to 6" or greater, welds must be made in many layers, each layer containing several passes. However, the welding time for the conventional processes such as SAW(Submerged Arc Welding) and FCAW(Flux Cored Arc Welding) can be many hours. Although SAW and FCAW are normally a mechanized process, pressure vessel and ship structures welding up to now have usually been controlled by a full time operator. The operator has typically been responsible for positioning each individual weld run, for setting weld process parameters, for maintaining flux and wire levels, for removing slag and so on. The aim of the system is to develop a high speed welding system with multitorch for increasing the production speed on the line and to remove the need for the operator so that the system can run automatically for the complete multi-torch multi-layer weld. To achieve this, a laser vision sensor, a rotating torch and an image processing algorithm have been made. Also, the multitorch welding system can be applicable for the fine grained steel because of the high welding speed and lower heat input compare to a conventional welding process.

• 한국세라믹학회지
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• 제54권4호
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• pp.340-348
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• 2017

$SiC_f/SiC$ composites were joined using a $60{\mu}m-thick$ $Ti_3AlC_2$ or $Ti_3SiC_2$ MAX phase tape. The filler tape was inserted between the $SiC_f/SiC$ composites containing a 12 wt.% $Al_2O_3-Y_2O_3$ sintering additive. The joining was performed to a butt-joint configuration at $1600^{\circ}C$ or $1750^{\circ}C$ in an Ar atmosphere by applying 3.5 MPa using a hot press. Microstructural and phase analyses at the joining interface confirmed the decomposition of $Ti_3AlC_2$ and $Ti_3SiC_2$, indicating the joining by solid-state diffusion. The results showed sound joining interface without the presence of cracks. Joining strengths higher than 150 MPa could be obtained for the joints using $Ti_3AlC_2$ or $Ti_3SiC_2$ at $1750^{\circ}C$, while those for joined at $1600^{\circ}C$ decreased to 100 MPa approximately without the deformation of the joining bodies. The thickness of initial filler tape was reduced significantly after joining because of the decomposition and migration of MAX phase owing to the plasticity at high temperatures.

• 한국마린엔지니어링학회:학술대회논문집
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• 한국마린엔지니어링학회 2011년도 전기공동학술대회 논문집
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• pp.76-76
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• 2011

선박이나 산업 플랜트에서 파이프 또는 탱크류의 맞대기 용접 시 안정적인 이면비드의 형성은 매우 중요하다. 대부분의 현장에서 파이프 맞대기 초층용접부의 안정적인 이면비드를 형성하기 위해 3mm의 루트갭을 띄우고 루트면이 없는 V-그루브에서 필러를 사용하는 수동 TIG용접을 주로 사용하고 있다. 수동 TIG용접은 고품질의 비드와 우수한 아크안정성, 그리고 용접인자의 제어가 쉽다는 장점이 있다. 그러나 수동 TIG용접은 용접속도가 10cpm정도로 느리기 때문에 GMAW에 비해 생산성이 낮고 작업자의 숙련도에 따라 품질이 변하게 된다. 본 연구에서는 높은 생산성과 기준갭 1.5mm에서 단차의 허용공차를 크게 하기 위해 루트면 3mm를 가지는 U-그루브의 설계를 하였으며, 두꺼운 루트면을 가지는 그루브에서 안정적인 이면비드를 형성시키기 위해 GMAW에서 아크 충격량에 대한 검토를 실시하였다. GMAW의 아크력이 용입에 어떠한 영향을 미치는지 검토하기 위해 수냉되는 동판에 갭을 1.5mm 띄우고 동일한 용착량과 입열량에서 아크력만을 변화시켜 실험하였다. 또한, U-그루브의 루트부를 모델링하여 두께3t의 평판시편을 각각의 갭과 단차 조건에서 실험하였다. 이 때, 기준갭 1.5mm에서 갭에 의해 생기는 단면적을 기준 갭단면적, 갭이 증가함에 따라 증가되는 단면적을 추가 갭단면적, 갭이 감소함에 따라 감소하는 단면적을 감소 갭단면적으로 정의하였다. 용접 중 발생하는 추가, 감소 갭단면적에 대하여 용착량을 50%의 수준으로 증가, 감소 시켰다. 갭에 따라 아크력을 변경하여 실험을 실시하였고 이면비드의 형상을 확인 하였다. 마지막으로 평판 시편의 조건에서 안정적으로 이면비드가 형성된 조건을 pipe U-그루브에 적용하였다. 그 결과 동판에서 용착량과 입열량이 같음에도 불구하고 아크력이 증가함에 따라 용입이 깊어짐을 확인하였다. 또한. 3t 평판시편에서 아크력의 제어를 통해 큰 단차와 갭이 있을 때, 안정적인 이면비드를 얻을 수 있는 조건을 확립하였다. 마지막으로 pipe U-그루브에서 앞선 실험의 용접조건으로 갭과 단차의 변화에 대해 실험을 하였으나, 시험편의 두께차이에 의한 전도 열손실로 인해 이면비드의 형성이 어려웠고, 아크 충격량의 증가를 통해 이러한 문제를 해결하였다.

• Journal of Welding and Joining
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• 제31권2호
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• pp.16-20
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• 2013

Titanium and its alloys have been widely using in the various field of industry application due to high corrosion resistant properties and mechanical properties. Titanium is highly reactive in the high temperature state and the formation of titanium oxide and porosities in the nuggets of fusion welding will results in the degradation of the mechanical properties. For this reason the studies of friction stir welding for titanium have been investigated recently. The FSW zones of titanium were classified by the weld nugget (WN), the linear transition boundary (TB) and the heat affected zone (HAZ). The WN along with titanium parent was characterized by the presence of twins and dislocations. The average grain size and hardness of WN has been changed according to heat input. The grain refinement resulted from the FSW increased the hardness in the stir zone. Sound dissimilar joints between SUS 304 and CP-Ti were achieved using an advancing speed of 50 mm/min and rotation speeds in the range of 700-1100 rpm. Aluminum 1060 and titanium alloy Ti-6Al-4V plates were lap joined by friction stir welding, hence the ultimate tensile shear strength of joint reached 100% of Al 1060. Mg alloy and Ti were successfully butt joined by inserting a probe into the Mg alloy plate with slightly offsetting. But Ti-Al intermetallic compound layers formed at the interface of these joints.

• Restorative Dentistry and Endodontics
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• 제15권1호
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• pp.217-227
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• 1990

The purpose of this study was to evaluate the marginal leakage of esthetic restorative materials according to the filling method in class V cavities. 60 cavities were prepared on buccal surface for dye penetration test and divided into 5 experimental groups according to the filling methods of esthetic materials: group 1 was filled with glass ionomer cement, group 2, 3 and 4 were filled with the chamfer, knife edge and butt joint shaped glass ionomer cement respectively and silux plus/scotchbond 2$^{(R)}$ by sandwich technique, group 5 was lined with Dycal$^{(R)}$ and filled with silux plus/scotchbond 2$^{(R)}$ by bulk filling technique. All the specimens were then thermocycled in a range of $4^{\circ}C-60^{\circ}C$ by and immersed in 2% methylene blue dye solution for 24 hours, and sectioned mesiodistally with carborundum disk into two parts under water spray. All the specimens were observed at the occlusal and gingival margins and statistical analysis was performed. The obtained results were as follows : 1. At the occlusal margins, group 2, 3, 4 and 5 showed less marginal leakage than group 1 (p<0.05) and there were not significant differences among group 2, 3, 4, and 5. 2. At the gingival margins, group 5 showed the least marginal leakage and group 4 and 5 showed less marginal leakage than group 1, 2 and 3 (p<0.05). 3. In the laminated groups, group 4 showed less marginal leakage than group 2 and 3 at the gingival margins. 4. In comparison to the occlusal and gingival margins, all groups showed less marginal leakage at the occlusal margins than at the gingival margins (p<0.05).

• 한국전산구조공학회논문집
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• 제22권6호
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• pp.565-572
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• 2009

본 연구에서는 EGW공정 적용에 따른 고강도 극후판 EH36-TMCP강 용접부의 역학적 거동 및 파괴인성 $K_{IC}$ 특성을 고찰하기 위해 먼저 자체 개발한 열분포, 열탄소성 프로그램을 이용한 유한요소해석을 통하여 용접부의 역학적 거동(용접잔류응력, 소성변형율 등의 크기, 분포, 발생기구)을 규명하였다. 그리고 이때 얻어진 잔류응력을 초기응력으로 하여 상용프로그램 ANSYS에서 노치가공으로 인한 응력 재분포 특성 및 잔류응력과 외력의 복합하중에 대한 파괴인성 KIC를 계산하였다. 균열이 존재하는 EGW용접부의 파괴기준$K_{IC}$를 살펴보면, 중첩된 경우가 순수 외부하중(굽힘하중)만 작용하는 경우 보다 파괴 인성치가 다소 감소하는 경향을 보였다. a/W가 작을 경우 중첩의 경우가 순수 외부하중(굽힘하중)만의 경우보다 파괴인성치 차이가 크나, a/W가 증가함에 따라 그 차이가 점차 없어지는 것으로 나타났다.

• Restorative Dentistry and Endodontics
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• 제18권1호
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• pp.205-213
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• 1993

The purpose of the study was to evaluate the degree of the marginal leakage of esthetic restorative materials on root caries restoration. 120 cavities were prepared to $90^{\circ}$ butt joint on all margins on the crown and root portion, and divided into 4 groups. The four groups of cavity were filled with Amalgam(Dongmuyung Dental Alloy Co., Ltd, KOREA), Silux$^{(R)}$(3M Co., USA)-Scotch Bond 2$^{(R)}$(3M Co., USA), Silux$^{(R)}$-All Bond$^{(R)}$(BISCO USA), and GC Fuji II$^{(R)}$(G-C Co., JAPAN) respectively. The apical margin of the preparation was finished to leave a flash of restorative material. The coronal margin of the preparation was finished not to leave a flash of restorative material. All specimens were sectioned longitudinally with Isomet Low speed saw(Buether Ltd, USA). The degree of dye penetration was evaluated as the parameter of marginal leakage under the stereoscope. The results were as follows. 1. At the enamel and dentin/cementum margins, the margin were finished to leave a flash of material showed less marginal leakage than that were finished not to leave a flash of material (P<0.001). 2. The enamel margins showed less marginal leakage than the dentin/cementum margins(P<0.001). 3. There was no significant difference in the degree of the marginal leakage between Silux$^{(R)}$-Scotch Bond 2$^{(R)}$ group and Silux$^{(R)}$-All Bond$^{(R)}$ group.