• 제목/요약/키워드: Blasting Robot

검색결과 7건 처리시간 0.02초

도장전처리 작업을 위한 블라스팅 로봇 시스템 개발 및 성능평가 (Development and Performance Evaluation of Hull Blasting Robot for Surface Pre-Preparation for Painting Process)

  • 이준호;진태석
    • 한국지능시스템학회논문지
    • /
    • 제26권5호
    • /
    • pp.383-389
    • /
    • 2016
  • 본 논문은 선박의 외벽 청소를 위하여 영상기반의 용접부 인식기능을 탑재한 선체 블라시팅 로봇을 제시하였다. 본 로봇제작의 목표로서 선체 청소로봇의 설계 및 제작과정과 영상을 이용한 용접 비드 인식에 따른 성능 결과를 제시하였다. 그리고, 로봇제작에 따른 메카니즘과 로봇시스템의 제어기 제작 과정과 수직상승 메카니즘, 영상 시스템, 원격제어 기능을 갖는 선체 청소 특성에 대해서 기술하였다. 이러한 선체 청소로봇은 선박이 정박하는 동안에 청소를 수행하게 되므로 재도킹을 할 필요가 없는 장점이 있다. 따라서, 개발된 청소작업은 시간과 비용을 절감할 수 있고, 선체의 수직벽면의 주행이 가능하므로 부유물질 등을 수집할 수 있는 필러장치를 장착하고 있다. 개발된 로봇시스템의 동작 및 통신 성능테스트 결과를 통하여 성능평가 결과를 제시하였다.

근골격계 질환 예방을 위한 조선용 작업 지원 로봇의 개념 설계 (Conceptual Design of a Work Support Robot for the Prevention of Musculoskeletal Disorders in Shipbuilding)

  • 노명일;이규열;이정우;이재승
    • 한국CDE학회논문집
    • /
    • 제14권2호
    • /
    • pp.77-86
    • /
    • 2009
  • During manual work in shipbuilding such as blasting, grinding, and so on, a large force is acted on the body of a worker. As a result, this work induces musculoskeletal disorders of the worker and it also induces severe social problems. To solve this problem, we are developing a work support robot for the prevention of musculoskeletal disorders in shipbuilding. In this study, a result of conceptual design of this robot is presented. A worker can perform the blasting work with a small force using this robot which can lessen the force acting on the body of the worker.

오픈 블라스팅 로봇에서 관로내의 그리트 가압이송 특성 (Pressurized Pneumatic Grit Conveying Characteristics in Pipeline for Open Blasting Robot)

  • 김원배;양석원;이상범;김수호
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2007년도 춘계학술대회A
    • /
    • pp.1185-1189
    • /
    • 2007
  • In this paper, to improve the efficiency of pressurized pneumatic grit conveying for ship block open blasting process. Pressurized pneumatic grit conveying is defined as the transportation of grit(abrasive) in a compressed air flow. Total Pressure loss in flexible hose for pneumatic conveying is sum of pressure losses due to gas and grit and needle type pressure transmitter for measured pressure loss. haracteristics of grit open blasting by pneumatic conveying were studied experimentally. Studies variables were blasting nozzle ID, length and ID of flexible hose, grit flow rate, flow rate and pressure of transport air. It was experimentally proved that optimal open blasting condition and cost effective operation regarding grit blasting, obtaining a high qulity surface preparation(Sa $2^{\frac{1}{2}}$).

  • PDF

강교량 재도장 로봇의 모니터링 모듈 시제품 개발 (Development of a Prototype Monitoring Module for Steel Bridge Repainting Robots)

  • 서명국;이호연;박일환;장병하
    • 드라이브 ㆍ 컨트롤
    • /
    • 제17권4호
    • /
    • pp.15-22
    • /
    • 2020
  • With the need for efficient maintenance technology to reduce maintenance costs for steel bridges, repainting robots are being developed to automate the work in narrow and poor bridge spaces. The repainting robot is equipped with a blasting module to remove paint layers and contaminants. This study developed a prototype monitoring module to be mounted on the repainting robot. The monitoring module analyzes the condition of the painting surface through a camera installed in the front, guides the direction of movement of the robot, and provides the operator with a video to check the working status after blasting through a camera installed in the back. Various image visibility enhancement technologies were applied to the monitoring module to overcome worksite challenges where incomplete lighting and dust occurs.

비전센서를 이용한 강교량 재도장 로봇의 주행 모니터링 모듈 개발 (Development of a Monitoring Module for a Steel Bridge-repainting Robot Using a Vision Sensor)

  • 서명국;이호연;장동욱;장병하
    • 드라이브 ㆍ 컨트롤
    • /
    • 제19권1호
    • /
    • pp.1-7
    • /
    • 2022
  • Recently, a re-painting robot was developed to semi-automatically conduct blasting work in bridge spaces to improve work productivity and worker safety. In this study, a vision sensor-based monitoring module was developed to automatically move the re-painting robot along the path. The monitoring module provides direction information to the robot by analyzing the boundary between the painting surface and the metal surface. To stably measure images in unstable environments, various techniques for improving image visibility were applied in this study. Then, the driving performance was verified in a similar environment.

Progress of Composite Fabrication Technologies with the Use of Machinery

  • Choi, Byung-Keun;Kim, Yun-Hae;Ha, Jin-Cheol;Lee, Jin-Woo;Park, Jun-Mu;Park, Soo-Jeong;Moon, Kyung-Man;Chung, Won-Jee;Kim, Man-Soo
    • International Journal of Ocean System Engineering
    • /
    • 제2권3호
    • /
    • pp.185-194
    • /
    • 2012
  • A Macroscopic combination of two or more distinct materials is commonly referred to as a "Composite Material", having been designed mechanically and chemically superior in function and characteristic than its individual constituent materials. Composite materials are used not only for aerospace and military, but also heavily used in boat/ship building and general composite industries which we are seeing increasingly more. Regardless of the various applications for composite materials, the industry is still limited and requires better fabrication technology and methodology in order to expand and grow. An example of this is that the majority of fabrication facilities nearby still use an antiquated wet lay-up process where fabrication still requires manual hand labor in a 3D environment impeding productivity of composite product design advancement. As an expert in the advanced composites field, I have developed fabrication skills with the use of machinery based on my past composite experience. In autumn 2011, the Korea government confirmed to fund my project. It is the development of a composite sanding machine. I began development of this semi-robotic prototype beginning in 2009. It has possibilities of replacing or augmenting the exhaustive and difficult jobs performed by human hands, such as sanding, grinding, blasting, and polishing in most often, very awkward conditions, and is also will boost productivity, improve surface quality, cut abrasive costs, eliminate vibration injuries, and protect workers from exposure to dust and airborne contamination. Ease of control and operation of the equipment in or outside of the sanding room is a key benefit to end-users. It will prove to be much more economical than normal robotics and minimize errors that commonly occur in factories. The key components and their technologies are a 360 degree rotational shoulder and a wrist that is controlled under PLC controller and joystick manual mode. Development on both of the key modules is complete and are now operational. The Korean government fund boosted my development and I expect to complete full scale development no later than 3rd quarter 2012. Even with the advantages of composite materials, there is still the need to repair or to maintain composite products with a higher level of technology. I have learned many composite repair skills on composite airframe since many composite fabrication skills including repair, requires training for non aerospace applications. The wind energy market is now requiring much larger blades in order to generate more electrical energy for wind farms. One single blade is commonly 50 meters or longer now. When a wind blade becomes damaged from external forces, on-site repair is required on the columns even under strong wind and freezing temperature conditions. In order to correctly obtain polymerization, the repair must be performed on the damaged area within a very limited time. The use of pre-impregnated glass fabric and heating silicone pad and a hot bonder acting precise heating control are surely required.