• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 1997.10a
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• pp.101-109
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• 1997

An analytical procedure on the base of the substructure synthesis and assumed modes method is developed to investigate the flexibility effect of bladed disk assembly on vibrational modes of flexible rotor system. In modeling the system, Coriolis forces, gyroscopic moments, and centrifugal stiffening effects are taken into account. The coupled vibrations between the shaft and bladed disk are then extensively investigated through the numerical simulation of simplified models, with varying the shaft rotational speed and the pretwist and stagger angles of the blade. It is found that the Coriolis and inertia forces and the inertia torque, which are induced by the one nodal diameter modes of the bladed disk and vary depending upon the stagger and pretwist angles, lead to the coupled motions of the shaft and the bladed disk.

• Journal of KSNVE
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• v.8 no.1
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• pp.99-111
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• 1998

An analytical method using the substructure synthesis and assumed modes method is developed to investigate the effect of flexibility of bladed disk assembly on vibrational modes of flexible rotor system. In modeling the system, Coriolis forces, gyroscopic moments, and centrifugal stiffening effects are taken into account. Then the coupled vibrations between the shaft and bladed disk are extensively investigated using simplistic models, as the shaft rotational speed and the pretwist and stagger angles of blade are varied.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2008.04a
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• pp.132-139
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• 2008

The blade vibration problem of bladed disk is the most critical subject to consider since it directly affects the stable performance of the engine as well as life of the engine. Especially, due to complicated vibration pattern of the bladed disk, more effort was required for vibration analysis and test. The research of measuring the vibration of the bladed disk, using NSMS(Non-intrusive stress measurement) instead of Aeromechanics testing method requiring slip ring or telemetry system with strain gauge, was successful. These testing can report the actual stresses seen on the blades; detect synchronous resonances that are the source of high cycle fatigue (HCF) in blades; measure individual blade mis-tuning and coupled resonances in bladed disks. In order to minimize the error being created due to heat expansion, the tip timing sensor is installed parallel to the blade trailing edge, yielding optimal result. Also, when working on finite element analysis, the whole bladed disk has gone through three-dimensional analysis, evaluating the family mode. The result of the analysis matched well with the test result.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2008.03a
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• pp.871-876
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• 2008

The blade vibration problem of bladed disk is the most critical subject to consider since it directly affects the stable performance of the engine as well as life of the engine. Especially, due to complicated vibration pattern of the bladed disk, more effort was required for vibration analysis and test. The research of measuring the vibration of the bladed disk, using NSMS(Non-intrusive stress measurement) instead of Aeromechanics testing method requiring slip ring or telemetry system with strain gauge, was successful. These testing can report the actual stresses seen on the blades; detect synchronous resonances that are the source of high cycle fatigue(HCF) in blades; measure individual blade mis-tuning and coupled resonances in bladed disks. In order to minimize the error being created due to heat expansion, the tip timing sensor is installed parallel to the blade trailing edge, yielding optimal result. Also, when working on finite element analysis, the whole bladed disk has gone through three-dimensional analysis, evaluating the family mode. The result of the analysis matched well with the test result.

• Journal of KSNVE
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• v.8 no.3
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• pp.477-484
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• 1998

An analytical procedure on the base of the substructure synthesis and assumed modes method is developed to investigate the flexibility effect of bladed disk assembly on vibrational modes of flexible rotor system. In modeling the system, Coriolis forces, gyroscopic moments, and centrifugal stiffening effects are taken into account. The coupled vibrations between the shaft and bladed disk are then extensively investigated through the numerical simulation of simplified models, with varying the shaft rotational speed and the prewist and stagger angles of the blade. It is found that the Coriolis and inertia forces and the inertia torque, which are induced by the one nodal diameter modes of the bladed disk and vary depending upon the stagger and prewist angles, lead to the coupled motions of the shaft and the bladed disk.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.15 no.4 s.97
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• pp.429-436
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• 2005

In turbomachinery rotor, there are small differences in the structural and/or geometrical properties of individual blades, which are referred to as blade mistuning. Mistuning effect of the forced response of bladed disks can be extremely large as often reported in many studies. In this paper, the pattern optimization of intentional mistuning for bladed disks considering with damping and coupling effect is the focus of the present investigation. More specifically, the class of intentionally mistuned disks considered here is limited, for cost reasons, to arrangements of two types of blades (A and B, say) and Genetic Algorithm and steepest descent method are used to optimize the arrangement of these blades around the disk to reduce the forced response of blade with different damping and coupling stiffness. Examples of application involving both simple bladed disk models and a 17-blade industrial rotor clearly demonstrate the significant benefits of using this class of intentionally mistuned disks.

• Journal of the Korean Society of Propulsion Engineers
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• v.14 no.5
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• pp.15-23
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• 2010

To reduce the vibration levels, additional dissipation elements such as dry friction dampers are sometimes integrated into bladed disk assembly. In this study, forced response analysis systems for a tuned bladed disk with friction dampers were developed and verified. For the efficient nonlinear vibration analysis, multi-harmonic balanced method and cyclic boundary condition were used. Also, mode shapes obtained using fictitious mass method were used to describe the motion of the structures with the concentrated structural nonlinearity, friction damper. The relative convergence of fictitious mass and traditional unconstrained modes were compared.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.20 no.1
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• pp.29-35
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• 2010

This paper studies causes of the L-1 blade damage of a low pressure turbine, which was found during the scheduled maintenance, in 500 MW fossil power plants. Many failures of turbine blades are caused by the coupling of aerodynamic forcing with bladed-disk vibration characteristics. In this study the coupled vibration characteristics of the L-1 turbine bladed-disk in a fossil power plant is shown for the purpose of identifying the root cause of the damage and confirming equipment integrity. First, analytic and experimental modal analysis for the bladed-disk at zero rpm as well as a single blade were performed and analyzed in order to verify the finite element model, and then steady stresses, natural frequencies and corresponding mode shapes, dynamic stresses were calculated for the bladed-disk under operation. Centrifugal force and steady steam force were considered in calculation of steady and dynamic stress. The proximity of modes to sources of excitation was assessed by means of an interference diagram to examine resonances. In addition, fatigue analysis was done for the dangerous modes of operation by a local strain approach. It is expected that these dynamic characteristics will be used effectively to identify the root causes of blade failures and to perform prompt maintenance.

• Journal of Computational Design and Engineering
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• v.2 no.4
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• pp.197-205
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• 2015

Bladed disk (BLISK) is a vital part in jet engines with a complicated shape which is exclusively machined on a five-axis machine and requires high accuracy of machining. Poor quality of tool orientation (e.g., false tool positioning and unsmooth tool orientation transition) during the five-axis machining may cause collision and machine vibration, which will debase the machining quality and in the worst case sabotage the BLISK. This paper presents a reference plane based algorithm to generate a set of smoothly aligned tool orientations along a tool path. The proposed method guarantees that no collision would occur anywhere along the tool path, and the overall smoothness is globally optimized. A preliminary simulation verification of the proposed algorithm is conducted on a BLISK model and the tool orientation generated is found to be stable, smooth, and well-formed.

• The KSFM Journal of Fluid Machinery
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• v.10 no.1 s.40
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• pp.14-19
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• 2007

In turbomachinery rotor, there are small differences in the structural and/or geometrical properties of individual blades, which are referred to as blade mistuning. Mistuning effects of the forced response of bladed disks can be extremely large as often reported in many studies. In this paper, the pattern optimization of intentional mistuning for bladed disks considering with intentional mistuning intensity effect is the focus of the present investigation. More specifically, the class of intentionally mistuned disks considered here is limited, for cost reasons, to arrangements of two types of blades (A and B, say) and Genetic Algorithm is used to optimize the arrangement of these blades around the disk to reduce the forced response of blade with intentional mistuning intensity levels.