• Journal of the Korean Society of Manufacturing Process Engineers
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• v.21 no.1
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• pp.15-21
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• 2022

Collision analysis involving a vehicle frame that includes a battery and a battery case was performed using a carbon fiber composite material (CFRP) and a glass fiber-reinforced plastic (GFRP), which are lightweight materials. Three types of collisions were analyzed: frontal collisions, partial frontal collisions, and side collisions. The maximum stress and deformation levels were measured for each case. To evaluate the stability of ignition and explosion potential of the battery, the maximum stress of the frame was measured before measuring the direct stress to confirm whether the collision energy was sufficiently absorbed. The deformation level of the battery case was measured to confirm whether the battery case affects the battery directly.

• Transactions of Materials Processing
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• v.24 no.6
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• pp.425-430
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• 2015

In the current paper, the effects of initial slug design on the earring of an Al rectangular battery case manufactured by impact extrusion were studied. During impact extrusion, non-uniform metal flow between the long and the short sides of the battery case leads to earring, which is subsequently trimmed. Process parameters such as friction, aspect ratio of the battery case, the die shape and the forming temperature tend to induce earring because they cause greater non-uniform metal flow. Large aspect ratio of the battery case and high friction between slug and die can greatly affect the earring of a rectangular battery case. To make a rectangular battery case without earring, it is necessary to control metal flow uniformly during impact extrusion. One of the ways to reduce the earring is to control the metal flow of slug at the initial upsetting stage. To analyze the effects of the initial slug design on earring, FE analysis was conducted using DEFORM 3D. Two types of initial slug designs were evaluated where volume was removed along either the width or thickness directions. The results show that the initial slug design can be effective in adjusting the uniformity of metal flow.

• Korean Journal of Bronchoesophagology
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• v.5 no.1
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• pp.73-77
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• 1999

The risk of foreign body by small button-disc battery in children has been increasing because the batteries are widely used in electronic device and plaything and easily contact with children. Foreign body of mercury type button-disc battery, when lodged in the esophagus, leak a caustic solution which causes a rapid necrosis of esophageal mucosa. So it should be removed immediately when the radiologic diagnosis is made. We experienced a case of esophageal foreign body by mercuric disc battery in a 14-month-old male. This case will be discussed with literature review.

• Applied Chemistry for Engineering
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• v.24 no.4
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• pp.344-349
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• 2013

Energy storage system is an energy reservoir which can store the electrical energy produced by the power plant into the chemical energy at the time whenever it needs to use. Accordingly, the energy storage system can help to improve the energy utilization efficiency and the stabilization of the power supply system. In addition, it can cope with the issues of carbon dioxide reduction and depletion of fossil fuel. Lead-acid battery in the secondary battery fields is one of the most developed technologies. It is also economical, reliable storage device. Therefore, the instantiation case of energy storage system using lead-acid battery was investigated for the reference studies.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2000.10a
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• pp.97-100
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• 2000

Today deep drawing and ironing are the major process in manufacturing of battery case used in cellular phone from aluminum. The same technology is utilized in manufacturing of steel or aluminum cans for components of medical instrument, portable PC, walkman and so on. Most of these processes require multi-stage ironing following the deep drawing and redrawing processes. The practical aspects of this technology are well known and gained through extensive experiment and production know-how. However, the fundamental aspects of theses processes are relatively less known. Thus, it is expected that process simulations using FEM techniques would provide additional detailed information that could be utilized to improve the process condition. This paper illustrates the application of process modeling to deep drawing and redrawing operations for High Precision Rectangular Battery Case. A commercially avaliable finite element code LS-DYNA3D was used to simulate deep drawing and redrawing operations.

• Journal of the Korean Society of Safety
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• v.19 no.3 s.67
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• pp.32-39
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• 2004

This papers describes on the experimental consideration for the intrinsically-safe explosion-proof capability of rechargeable battery's body about main item rechargeable battery and cellular phone battery which is selling in domestic that IEC(International Electrotechnical Commission) recommend the measurement of ignition limit by short circuit of rechargeable battery and temperature increase test to use a explosion grade Group IIC type of explosion-proof type apparatus test an object of hydrogen gas. Because of that there are many different results for existence or nonexistence for ignition by different company and different types. It is concluded that the maximum of self temperature increasing by spark circuit of rechargeable battery is $180^{\circ}C$ in case of Nickel-Hydrogen and $110^{\circ}C$ in case of Nickel-Cadmium. The reaction of cellular battery for external temperature have following processes. It is confirmed that the temperature of reaction is rise slantly as the ambient temperature rising, then exterior shape of one is swell up and change when the temperature of ambient reach to about $130\~140^{\circ}C$, and when reach to about $160^{\circ}C$ the battery is blown up. Therefore, it is considered that have to be in considering selection of rechargeable battery using in itself due to different ignition limits of various rechargeable battery when the portable electric containing rechargeable battery are designed, produced and used, the characteristics and the proper safety factors of devices.

• Journal of the Korean Society for Geothermal and Hydrothermal Energy
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• v.18 no.4
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• pp.1-11
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• 2022

In this study, the thermal runaway of NCM and LFP batteries were compared and analyzed through numerical analysis under various conditions. Comparing the thermal runaway of the NCM622 (18650) battery cell and the LFP (18650) battery cell through oven test simulation, the LFP battery did not show thermal runaway, whereas the NCM622 battery temperature increased to 710℃ in 12 minutes. To observe the thermal runaway and propagation of the prismatic LFP battery cell, the internal temperature was set at 200℃ and the oven test simulation was conducted. It was found that thermal runaway occurred at 391℃ after 47 minutes. As a result of observing thermal runaway propagation by placing five NCM622 and LFP battery cells, the thermal runaway propagation was clearly observed in the case of the NCM622 battery, but in the case of the LFP battery, thermal runaway was not observed after the first cell. From the third battery cell, it was confirmed that the temperature change was very insignificant, and through this, it is considered that the LFP battery is relatively safe compared to the NCM battery in terms of the thermal runaway propagation of the battery.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.12 no.1
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• pp.55-61
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• 2011

Battery cases have been made of polypropylene and its warpage is relatively large due to the crystalline characteristic of polypropylene. In this study, the battery case when the injection mold used to improve the Gate by simplifying the process of production cost savings and focus on improving the quality of molding CAE analysis was carried out. The result could be produced in plastic and products of the imbalance in the flow and deformation and to predict reliability of the product will contribute to reduced scrap.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.24 no.12
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• pp.84-90
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• 2010

In order to level electric power of the photovoltaic and wind-turbine system and ensure fast response of the fuel-cell and micro-turbine, the energy storage is required in the microgrid system. In this paper, a simplified simulation model of the battery energy storage for charging method with IUIa is developed using PSCAD/EMTDC. The model consists of e.m.f.(electromotive force), internal resistor and overvoltage capacitor. A method for deciding parameters of the model on a case-by-case basis is proposed. The developed model can be used in the simulation of a complicated system such as a microgrid system.

• The Transactions of the Korean Institute of Electrical Engineers P
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• v.58 no.2
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• pp.214-220
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• 2009

Battery is one of the emergency power and its reliability is a very important to keep up the minimum of building capabilities in case of interruption of electric power. This paper, a comparison was made between three different types of instrument on 30 valve regulated lead acid(VRLA) TYPE 12[V]/100[AH] batteries, and then their indicated measured values(impedance/conductance) were compared with the measured capacity of the battery. As a result, Measured value of instrument is strongly related to battery's capacity in the same group battery and Impedance/Conductance guide line for diagnosis of lead-acid battery's state of health(SOH) is a different from each battery guoup.