• 제목/요약/키워드: Ball Bearing Clearance

검색결과 21건 처리시간 0.024초

볼 베어링 선택조립 시스템에서 잉여부품 최소화를 위한 군집 우선 선택 알고리즘 (Cluster Priority Selection Algorithm for Minimizing Surplus Parts in Ball Bearing Selective Assembly System)

  • 신강현;진교홍
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2022년도 추계학술대회
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    • pp.15-17
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    • 2022
  • 볼 베어링 선택조립 시스템에서 잉여부품을 최소화하기 위해서는 각 부품의 치수 분포를 파악하여 선택 확률을 최적화하여야 하지만, 복잡한 시스템은 생산 공정에 지연이 일으킨다. 본 논문에서는 볼 베어링 선택조립 시스템에서 빠르고 간단하게 선택 우선순위를 결정할 수 있는 군집 우선 선택 알고리즘을 제안한다. 그리고 실제 볼 베어링 선택조립 공정에서 수집한 데이터로 모의 상황을 가정하고, 군집 우선 선택 알고리즘과 기존 알고리즘을 시뮬레이션하여 잉여부품 발생률과 연산소요시간을 평가한다. 시뮬레이션 결과, 군집 우선 선택 알고리즘이 기존 알고리즘에 비하여 83.8% 적은 잉여부품을 발생하였고, 연산소요시간도 39.7% 단축되었다.

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반경하중을 받는 결함 볼베어링의 진동해석에 관한 연구 (A Study on the Vibration Analysis of Multi-components Damaged Ball Bearing under Radial Load)

  • 김영주;전효중
    • Journal of Advanced Marine Engineering and Technology
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    • 제12권3호
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    • pp.29-42
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    • 1988
  • With the Hertzian contact theory, it is possible to determine the bearing load distributing pattern among the balls and rollers and also variations of the load-displacement relationships for rolling elements contacting raceways according to bearing clearance, load distribution, contact forces and dimensions of bearing components (i.e diameter of raceway and rolling elements), etc. In this paper the calculation theories of contact load and normal approach between two raceways under radial load are reviewed, and compared these calculation results with those of experimental results. A new calculation theory for elastic displacement of outer-race of ball bearing under radial load is developed by authors by application of energy method, which is independent on the effects of roughness, bending or eccentricity of bearing with driving shaft, and is effective in measuring the location of its defect.

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볼 베어링을 이용하는 직선 운동 가이드의 진동 해석 및 응용 (Vibration Analysis and Its Application of a Linear Motion Guide Supported by Rolling Ball Bearings)

  • 최재석;이용섭;김윤영;이동진;이성진;유정훈
    • 대한기계학회논문집A
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    • 제29권7호
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    • pp.955-963
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    • 2005
  • This research investigates dynamic characteristics of a linear motion (LM) guide through a experimental result and theoretical analysis. The stiffness in the LM guide is determined by the preloading due to the minus clearance between the ball bearing and the contact surface and it can be derived by Hertzian contact theory and the nonlinear motion of equation. The vibration analysis is performed using Lagrange equations and its result agrees with the experiment result. Using the sensitivity analysis on design parameters such as the contact angles of ball bearings and the eccentricity of mass center, the variation of the natural frequencies can be predicted.

볼 베어링과 스퀴즈 필름 댐퍼로 지지되는 차량용 터보차저의 회전체동역학 해석: 스퀴즈 필름 댐퍼 설계 인자와 회전체 불균형 질량의 영향 (Rotordynamic Analysis of Automotive Turbochargers Supported on Ball Bearings and Squeeze Film Dampers in Series: Effect of Squeeze Film Damper Design Parameters and Rotor Imbalances)

  • 김규만;류근
    • Tribology and Lubricants
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    • 제34권1호
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    • pp.9-15
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    • 2018
  • Modern high-performance automotive turbochargers (TCs) implement ceramic hybrid angular contact ball bearings in series with squeeze film dampers (SFDs) to enhance transient responses, thereby reducing the overall emission levels. The current study predicts the rotordynamic responses of the commercial automotive TCs (compressor wheel diameter = ~53 mm, turbine wheel diameter = ~43 mm, and shaft diameter at the bearing locations = ~7 mm) supported on ball bearings and SFDs for various design parameters of SFDs, including radial clearance, axial length, lubricant viscosity, and rotor imbalance conditions (i.e., amplitudes and phase angles) while increasing rotor speed up to 150 krpm. This study validates the predictive rotor finite element model against measurements of mass, polar and transverse moments of inertia, and free-free mode natural frequencies and mode shapes. A nonlinear rotordynamic model integrates nonlinear force coefficients of SFDs to calculate the transient responses of the TC rotor-bearing system. The predicted results show that SFD radial clearances, as well as phase angles of rotor imbalances, have the paramount effect on the dynamic responses of TC shaft motions.

탄성 로터의 백업베어링 충돌 시 동적 응답 해석 (Dynamic Response Analysis of a Flexible Rotor During Impact on Backup Bearings)

  • 박경조;배용채
    • 동력기계공학회지
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    • 제16권3호
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    • pp.22-28
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    • 2012
  • Active magnetic bearings(AMBs) present a technology which has many advantages compared to traditional bearing concepts. However, they require backup bearings in order to prevent damages in the event of a system failure. In this study, the dynamics of an AMB supported rotor during impact on backup bearings is studied employing a detailed simulation model. The backup bearings are modeled using an accurate ball bearing model, and the model for a flexible rotor system is described using the finite element approach with the component mode synthesis. Not only the influence of the support stiffness, clearance and friction coefficient on the rotor orbit, but also bearing load are compared for various rotor system parameters. Comparing these results it is shown that the optimum backup bearing system can be applicable for a specific rotor system.

DLP용 유체동압베어링 스핀들모터 (Fluid Dynamic Bearing Spindle Motors for DLP)

  • 김응철;성세진
    • 전기학회논문지P
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    • 제60권2호
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    • pp.82-90
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    • 2011
  • The small precision spindle motors in the high value-added products including the visible home appliances such as DLP projector require not only the energy conversion devices but also high efficiency, low vibration and sound operation. However, the spindle motors using the conventional ball bearing and sintered porous metal bearing have following problems, respectively: the vibration by the irregularity of balls and the short motor life cycle by the ball's abrasion and higher sound noises by dry contact between shaft and sleeve. In this paper, it is proposed that the spindle motor with a fluid dynamic bearing is suitable for the motor to drive the color wheel of the DLP(digital lightening processor) in the visible home appliances. The proposed spindle motor is composed of the fluid dynamic bearing with both the radial force and the thrust force. The fluid dynamic bearing is solved by the finite element analysis of the mechanical field with the Reynolds equations. The magnetic part of spindle motor, which is a type of Brushless DC Motor, is designed by the electro-magnetic field analysis coupled with the Maxwell equation. And the load capacity and the friction loss of fluid dynamic bearing are analyzed to bearing clearance variation by the fabrication error in designed motor. The design of the proposed motor is implemented by the load torque caused by the eccentricity and the unbalance of the fluid dynamic bearing when the motors are fabricated in error. The prototype of the motor with the fluid dynamic bearing is manufactured, and experiment results show the vibration, sound, and phase current at no load and color wheel load of the motors in comparison. The high performance characteristics with the low vibration, the low acoustic noise and the optimal mechanical structure are verified by the experimental results.

베어링 내륜의 내면 연삭가공에서 진원도 개선 방안 (A scheme on roundness lmprovement in internal grinding of bearing inner race)

  • 김정석;강명창;배정철
    • 한국정밀공학회지
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    • 제13권5호
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    • pp.60-66
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    • 1996
  • Precision of bearing race is very important to maintain the clearance between ball and inner race. In internal grinding of bearing race, its roundness is dependent on shoe wear, accuracy of jig, dressing method and grinding conditions. In this study, the characteristics of shoe wear and eccentricity of workpiece were investigated experimentally. When wear of fornt shoe wear reaches at 100.mu. m and that of rear shoe reaches at 114 .mu. m, eccentricity of inner race is increased to 1.4 .mu. m. Roundness of race is mainly related to wear of rear shoe and ring type shoe is recommended to improve roundness of race.

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A Study on the Rotordynamic Stability of Turbo Pump Unit

  • Kwak, Hyun-Duck;Lee, Yong-Bok;Kim, Chang-Ho;Ha, Tae-Woong;Yoo, Woo-Chul
    • KSTLE International Journal
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    • 제4권1호
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    • pp.1-7
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    • 2003
  • A turbo pump unit provides high pressure oxygen and fuel in a space shuttle main engine (SSME). This paper focused on rotordynamics, investigating its characteristics based on a numerical simulation of turbo pump finite element model. Speeds up to 50,000 rpm are considered, as well as the special problems related to elastic-ring, seal hydrodynamic force, shroud force and clearance-excitation farce. The rotordynamic prediction shows that the elastic-ring which is inserted between the casing and the outer race of ball bearing allows far an acceptable separate margin of first critical speed. Additionally, the results show that the floating ring seal, which have a peculiar ring, adds substantial stiffness and damping to the system as well as exhibits superior performance in terms of rotordynamic stability of system compared to the plain seal.

롤러 프로파일에 따른 항공용 기어박스 원통 롤러 베어링의 응력 및 수명 평가 (Stress & Life Evaluation of Cylindrical Roller Bearing for Aircraft Gearbox according to Roller Profile Shape )

  • 김재현;한현우;임동우;박정호;김수철;박영준
    • 항공우주시스템공학회지
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    • 제16권6호
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    • pp.35-44
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    • 2022
  • 본 연구의 목적은 항공용 기어박스에 사용되는 원통 롤러 베어링의 응력과 수명을 평가하고, 베어링 롤러와 전동륜 사이에 작용하는 접촉 응력을 최소화하는 롤러 프로파일을 선정하는 것이다. 원통 롤러 베어링이 모든 반경 방향 하중을 지지하도록 4점 접촉 볼 베어링의 설치 간극을 결정하였고, 베어링의 수명을 최대화하는 베어링 설치 위치를 결정하였다. 또한, 항공용 기어박스의 작동 조건을 기반으로 결정된 하중 스펙트럼을 이용하여 베어링의 정적 안전 계수와 동적 수명을 각각 ISO 76과 ISO/TS 16281로 예측하였다. 추가로, 롤러 프로파일 형상에 따른 접촉 응력을 해석하여 최적의 롤러 프로파일을 선정하였고, 롤러의 안정성을 평가하였다. 그 결과, 요구되는 안전 계수와 수명을 모두 만족하였으며, Johns Gohar 롤러 프로파일이 최적의 롤러 프로파일임을 확인하였다.