• Title/Summary/Keyword: Automation of Inspection

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Study on Automation of Inspection System in the Piston Lod Manufacturing Process (피스톤로드 검사공정의 자동화 시스템 구축 방안)

  • Sin, Dong-Ju;Kim, Gyeong-Rok;Jeong, Ho-Yeon
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2007.11a
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    • pp.418-421
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    • 2007
  • For Shock obsorber piston led is launched to the market through luring, milling, grooving, rolling, inspection and finally packing processes, To this time around 11 items, that is, out diameter and length etc..for the piston lod are inspected strictly as a total inspection. Piston Lod is being produced 30,000 a day and its excessively repeating inspection is getting induce repetition strain injury and reduce production rate as fatigue accumulation of worker increase inspection errors. Therefore, for the inspection process is severely needed a progressive improvement through the automation. In this study, we consider automation method of piston led inspection process and suggest an efficient automation strategy as improving the various problems in present manual inspection way.

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Path planning of the J-lead inspection using hopfield model (홉필드 모델을 이용한 J-리드 검사 경로 생성)

  • 이중호;차영엽
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.1774-1777
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    • 1997
  • As factory automation is required, using the vision system is also essential. Especially, the pateh planning of parts with J-lead on PCB plays a import role of whole automation. Path planning is required because J-lead is scatteed compaed to L-lead on PCB. Therefore, in this paper, we propose path planning of part inspection with J-lead to use Hopfield Model(TSP : Traveling Salesman Problem). Then optical system suited to J-lead inspection is designed and the algorithm of J-lead solder joint and part inspection is proposed.

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A Study on Inspection Reliability Evaluation of Electric Rice Cooker FCT Inspection Automation System (전기밥솥 FCT 검사 자동화 System의 검사 신뢰성 평가에 관한 연구)

  • Jeong, Hae-Jin;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.6
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    • pp.30-35
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    • 2022
  • This study has focused on the reliability evaluation of FCT inspection automation equipment for electric rice. To evaluate the reliability of FCT inspection automation equipment, voice analysis, Gray/R/G/B channel experiment, FND segment experiment, and robot position repeatability were performed. In the voice analysis experiment, the comparison value between the recorded and digital output waves was over 99%, indicating a very high result. It was confirmed that both the gray/R/G/B experiment using vision and the FND segment could confirm the output value of the product through vision. The position repeatability of the robot is also excellent, so it is concluded that the inspection effect through the FCT automation system will be excellent.

Development of Automatic Side-View Inspection Algorithm for LCD Modules (LCD모듈의 측면검사 알고리즘의 개발)

  • Lee, Jae-Hyeok
    • Proceedings of the KIEE Conference
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    • 2006.10c
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    • pp.425-427
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    • 2006
  • In this paper, an automatic side-view inspection algorithm for LCD modules is proposed. Until now, most parts of inspection is performed by human inspectors, which means very high product costs. So inspection automation is the very hot issue in the LCD industries. However, it is not easy problem to replace the human by computer vision system. In the many inspections which are based on the human eyes, side-view inspection is most hard problem to solve. In this paper, an image morphing algorithm is developed, which will help to enable the automation of the side-view inspection process.

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Design of Emergency Fire Fighting and Inspection Robot Riding on Highway Guardrail

  • Ma, Xiaotong;Li, Xiaochen;Liu, Yanqiu;Tao, Xueheng
    • Journal of Korea Multimedia Society
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    • v.25 no.6
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    • pp.833-843
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    • 2022
  • Based on the problems of untimely Expressway fire rescue and backward traditional fire rescue methods, an emergency fire fighting and inspection robot riding on expressway guardrail is designed. The overall mechanical structure design of emergency fire fighting and inspection robot riding on expressway guardrail is completed by using three-dimensional design software. The target fire detection is realized by using the target detection algorithm of Yolov5; By selecting a variety of sensors and using the control method of multi algorithm fusion, the basic function of robot on duty early warning is realized, and it has the ability of intelligent fire extinguishing. The BMS battery charging and discharging system is used to detect the real-time power of the robot. The design of the expressway emergency fire fighting and inspection robot provides a new technical means for the development of emergency fire fighting equipment, and improves the reliability and efficiency of expressway emergency fire fighting.

Primer Coating Inspection System Development for Automotive Windshield Assembly Automation Facilities (자동차 글라스 조립 자동화설비를 위한 프라이머 도포검사 비전시스템 개발)

  • Ju-Young Kim;Soon-Ho Yang;Min-Kyu Kim
    • Journal of Sensor Science and Technology
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    • v.32 no.2
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    • pp.124-130
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    • 2023
  • Implementing flexible production systems in domestic and foreign automotive design parts assembly has increased demand for automation and power reduction. Consequently, transition to a hybrid production method is observed where multiple vehicles are assembled in a single assembly line. Multiple robots, 3D vision sensors, mounting positions, and correction software have complex configurations in the automotive glass mounting system. Hence, automation is required owing to significant difficulty in the assembly process of automobile parts. This study presents a primer lighting and inspection algorithm that is robust to the assembly environment of real automotive design parts using high power 'ㄷ'-shaped LED inclined lighting. Furthermore, a 2D camera was developed in the primer coating inspection system-the core technology of the glass mounting system. A primer application demo line applicable to the actual automobile production line was established using the proposed high power lighting and algorithm. Furthermore, application inspection performance was verified using this demo system. Experimental results verified that the performance of the proposed system exceeded the level required to satisfy the automobile requirements.

Electronic Document Automation System Model for Improving Productivity in maintenance work - in Inspection Process of Construction Equipment Maintenance - (정비작업의 생산성 향상을 위한 전자문서자동화시스템 모형 - 건설장비 정비작업을 중심으로 -)

  • Kong, Myung-Dal
    • Journal of the Korea Safety Management & Science
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    • v.19 no.3
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    • pp.49-58
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    • 2017
  • This paper suggests a specific model that could efficiently improve the interaction and the interface between MES(Manufacturing Execution System) server and POP(Point of Production) terminal through electronic document server and electronic pen, bluetooth receiver and form paper in disassembly and process inspection works. The proposed model shows that the new method by electronic document automation system can more efficiently perform to reduce processing time for maintenance work, compared with the current approach by handwritten processing system. It is noted in case of the method by electronic document automation system that the effects of proposed model are as follows; (a) While the processing time per equipment for maintenance by the current method was 300 minutes, the processing time by the new method was 50 minutes. (b) While the processing error ratio by the current method was 20%, the error ratio by the new method was 1%.

A Study on the Automatic Inspection System using Invariant Moments Algorithm with the Change of Size and Rotation (크기와 회전 변화에 불변 모멘트 알고리즘을 이용한 자동 검사 시스템에 관한 연구)

  • Lee, Yong-Joong
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.37-43
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    • 2004
  • The purpose of this study is to develop a practical image inspection system that could recognize it correctly, endowing flexibility to the productive field, although the same object for work will be changed in the size and rotated. In this experiment, it selected a fighter, rotating the direction from $30^{\circ}$ to $45^{\circ}$ simultaneously while changing the size from 1/4 to 1/16, as an object inspection without using another hardware for exclusive image processing. The invariant moments, Hu has suggested, was used as feature vector moment descriptor. As a result of the experiment, the image inspection system developed from this research was operated in real-time regardless of the chance of size and rotation for the object inspection, and it maintained the correspondent rates steadily above from 94% to 96%. Accordingly, it is considered as the flexibility can be considerably endowed to the factory automation when the image inspection system developed from this research is applied to the productive field.

Scientific Inspection Method of PC Box Bridges Using Remote Control Tarantula Robot (원격제어 로봇을 이용한 PSC Box교량 내부 점검방법)

  • Lee, Byeong-Ju;Shin, Jae-In;Seo, Jin-Won;Lee, Ji-Yeong;Park, Yeong-Ha
    • Proceedings of the Korea Concrete Institute Conference
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    • 2009.05a
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    • pp.561-562
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    • 2009
  • The needs for inspection automation for more systematic and efficient maintenance were gradually increased by several inspectors and researchers. With the robotic and digital image processing technologies, in this paper, new inspection automation system were introduced and tested in the real PSC box crack inspection procedures The configuration and scheme of robotic inspection and digital image processing algorithms were represented. The designed robotic sensors and image processing system were tested and the feasibility and possibility of the robot based automatic inspection were approved in the real PSC box bridges.

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Survey on robotics and automation technologies for civil infrastructure

  • Myung, Hyun;Wang, Yang;Kang, Shih-Chung Jessy;Chen, XiaoQi
    • Smart Structures and Systems
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    • v.13 no.6
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    • pp.891-899
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    • 2014
  • Over the past several decades, substantial amounts of sensors and sensing systems have been developed for civil infrastructure systems. This special issue focuses on state-of-the-art robotics and automation technologies, including construction automation, robotics, instrumentation, monitoring, inspection, control, and rehabilitation for civil infrastructure. The issue also covers construction informatics supporting sensing, analysis and design activities needed to operate smart and sustainable civil infrastructure. Examples include robotic systems applied to civil infrastructure and equipped with various sensing technologies, such as optical sensors, laser sensors, wireless sensors, multi-sensor fusion, etc. This special issue is published in an effort to disseminate current advances of various robotics and automation technologies for civil infrastructure and built environment.