• Title/Summary/Keyword: Aluminum Oxide Particle

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Effects of Two Phase Flow on Erosion Characteristic in a Rocket Nozzle (2상 유동에 의한 로켓 노즐 마모 특성에 대한 고찰)

  • 김완식;유만선;조형희;배주찬
    • Journal of the Korean Society of Propulsion Engineers
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    • v.3 no.4
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    • pp.83-92
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    • 1999
  • A numerical analysis of two phase flow in the solid rocket nozzle was conducted. Stoke number was defined over the various aluminum oxide($AI_2$$O_3$) particle sizes and particle trajectories were treated by Lagrangian approach. Particle stability was considered by the definition of Weber number in a rocket nozzle. Large particles are divided after the nozzle throat as the flow accelerates rapidly. The division of particles changes the particle distribution at the nozzle exit. From the above results, it was found that the nozzle converge section surface might be affected by aluminum oxide particles. Also, Mechanical erosion rate of nozzle surface was predicted for different materials.

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Effects of Aluminum Oxide Particles on the Erosion of Nozzle Liner for Solid Rocket Motors (고체 추진기관에서 산화알루미늄 입자가 노즐 내열재의 삭마에 미치는 영향)

  • 황기영;임유진;함희철
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.34 no.8
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    • pp.95-103
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    • 2006
  • The compositions, the gas properties in motor chamber and the aluminum oxide (Al2O3) particle size for two kinds of solid propellants with approximately 20% aluminum powder have been investigated. The SEM photographs of $Al_2O_3$ taken from nozzle entrance liner show that the aluminized PCP propellant with 47% volumetric fraction AP/HNIW and bimodal oxidizer 200-5 ${\mu}m$ can offer greater possibility for increasing aluminum agglomeration than the aluminized HTPB propellant with 64% volumetric fraction AP and trimodal oxidizer 400-200-6 ${\mu}m$. The nozzle entrance liner of solid rocket motor with the PCP propellant shows greater erosion at 4 circumferential sections in line with grain slots due to the impingement of large particles, but that with the HTPB propellant shows uniform erosion with circumferential angle.

Ignition Characteristics of Aluminum Metal Powder Fuel with Thermal Plasma (플라즈마를 이용한 분말형 금속 연료 알루미늄의 점화 특성)

  • Lee, Sang-Hyup;Lim, Ji-Hwan;Yoon, Woong-Sup
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.737-744
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    • 2011
  • The success of continuous aluminum powder combustion with steam plasma is different from hydrocarbon ignition source. Ignition characteristics of aluminum powder with high temperature thermal plasma is studied with oxidizer-free environment. Experiment with argon plasma has same temperature conditions at 4500 K and particle feeding condition for previous combustion test with steam plasma and swirl combustor. The temperature of the plasma was measured using Optical Emission Spectroscopy method. Ignition characteristics were analyzed by SEM image and EDS. Aluminum powder with plasma has rapid evaporation mechanism contrast to hydrocarbon ignition source. It enhances to aluminum powder effective ignition characteristics.

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Generation and ignition of micro/nano - aluminum particles using laser (레이저를 이용한 마이크로/나노 알루미늄 입자 생성과 점화)

  • Lee, Kyung-Cheol;Yoh, Jai-Ick
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.429-434
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    • 2012
  • Ignition delay of micro/nano aluminum particles is caused by aluminum oxide shell. The method of minimizing this ignition delay is proposed in the study. Generating and heating of particles are processed at the same time. As soon as heated particles are produced, they immediately contact with oxygen. Chemical reaction is induced on the contact surface instead of crystallization of oxide shell. Finally particles are ignited. Aluminum particles are generated by laser ablation on an aluminum plate using Nd:YAG pulse laser. Injected particles are confirmed through visualization of particles using scattering method. $CO_2$ continuous laser supplies heat to aluminum plate and generated particles. Trace of burning particles is observed in the experiment.

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Comparison Study on Burning and Ignition Characteristics for Single Aluminum and Magnesium Particles (EDB에 의해 부양된 알루미늄과 마그네슘 단일 입자의 점화 및 연소 특성 비교 연구)

  • Lim, Ji-Hwan;Yoon, Woong-Sup
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.311-316
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    • 2010
  • The ignition and the burning characteristics of aluminum and magnesium particles ($30-110{\mu}m$ in diameter) isolated due to electrodynamic levitation were experimentally investigated. The burning time, the ignition delay time, the flame temperature, and the flame diameter were measured. The thermal radiation intensity was measured using the photomultiplier tube and the combustion history was monitored by high-speed cinematography. Two-wavelength pyrometry measured the temperature of the burning particles. The burning times of aluminum particles were measured approximately 5 to 8 times longer than those of magnesium particles. Exponents of $D^n$-law, for the burning rate of magnesium and aluminum particles of diameters less than $110{\mu}m$, are found to be 0.6 and 1.5, respectively. The instant of aluminum ignition is clearly distinguished with the ignition delay time little less than 10 ms, however the burning history of magnesium particle exhibits no distinct instant of the ignition. The ignition delay time of magnesium particle (less than $110{\mu}m$) were approximately shown in the range from 50 to 200 ns. The flame temperatures of single metal particles are lower than the boiling point of the oxide. The nondimensional flame diameters for magnesium are decreased with increasing of the diameter. The nondimensional flame diameters for aluminum are not changed significantly.

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Influence of airborne-particle abrasion on flexural strength of fiber-reinforced composite post (미세입자 분사마모 표면처리가 Fiber-Reinforced Composite 포스트의 굴곡 강도에 미치는 영향)

  • Sim, Eun-Ju;Kim, Jin-Woo;Cho, Kyung-Mo;Park, Se-Hee
    • Journal of Dental Rehabilitation and Applied Science
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    • v.32 no.1
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    • pp.24-31
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    • 2016
  • Purpose: Many studies have shown that airborne-particle abrasion of fiber post can improve the bonding strength to resin cement. But, airborne-particle abrasion may influence the property of fiber post. The purpose of this study is to evaluate the influence of airborne-particle abrasion on flexural strength of fiber post. Materials and Methods: Two fiber-reinforced posts; DT Light Post Size 2 (1.8 mm diameter, Bisco Inc) and RelyX Fiber Post Size 3 (1.9 mm diameter, 3M ESPE); were used in this study. Each group was divided into 3 subgroups according to different surface treatments; without pretreatment: $50{\mu}m$ aluminum oxide (Cobra$^{(R)}$, Renfert): and $30{\mu}m$ aluminum oxide modified with silica (Rocatec Soft$^{(R)}$, 3M ESPE). After airborne-particle abrasion procedure, three-point bending test was done to determine the flexural strength and flexural modulus. The diameter of each posts was measured to an accuracy of 0.01 mm using a digital micrometer. There was no diameter change before and after airborneparticle abrasion. The mean flexural moduli and flexural strengths calculated using the appropriate equations. The results were statistically analyzed using One-way ANOVA and Scheffe's post-hoc test at 95% confidencial level. Results: There was no significant difference on flexural strength between groups. Conclusion: In the limitation of this study, flexural strength and flexural modulus of fiber post are not affected by airborne-particle abrasion.

Surface-shape Processing Characteristics and Conditions during Trajectory-driven Fine-particle injection Processing (궤적 구동 미세입자 분사가공 시 표면 형상 가공 특성 및 가공 조건)

  • Lee, Hyoung-Tae;Hwang, Chul-Woong;Lee, Sea-Han;Wang, Duck Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.10
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    • pp.19-26
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    • 2021
  • In fine-particle injection processing, hard fine particles, such as silicon carbide or aluminum oxide, are injected - using high-pressure air, and a small amount of material is removed by applying an impact to the workpiece by spraying at high speeds. In this study, a two-axis stage device capable of sequence control was developed to spray various shapes, such as circles and squares, on the surface during the micro-particle jetting process to understand the surface-shape micro-particle-processing characteristics. In the experimental device, two stepper motors were used for the linear movement of the two degree-of-freedom mechanism. The signal output from the microcontroller is - converted into a signal with a current sufficient to drive the stepper motor. The stepper motor rotates precisely in synchronization with the pulse-signal input from the outside, eliminating the need for a separate rotation-angle sensor. The major factors of the processing conditions are fine particles (silicon carbide, aluminum oxide), injection pressure, nozzle diameter, feed rate, and number of injection cycles. They were identified using the ANOVA technique on the design of the experimental method. Based on this, the surface roughness of the spraying surface, surface depth of the spraying surface, and radius of the corner of the spraying surface were measured, and depending on the characteristics, the required spraying conditions were studied.

Shape Control of Anodic Aluminum Oxide and Effect as Support of Silicon Powder Electrode (양극산화알루미늄의 형상제어와 이를 이용한 실리콘 분말 전극 지지체 효과)

  • Song, Ju-Seok;Ha, Jong-Keun;Kim, Yoo-Young;Park, Dong-Kyu;Ahn, In-Shup;Ahn, Jou-Hyeon;Cho, Kwon-Koo
    • Journal of Powder Materials
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    • v.22 no.4
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    • pp.240-246
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    • 2015
  • Anodic aluminum oxide (AAO) has been widely used for the development and fabrication of nano-powder with various morphologies such as particle, wire, rod, and tube. So far, many researchers have reported about shape control and fabrication of AAO films. However, they have reported on the shape control with different diameter and length of anodic aluminum oxide mainly. We present a combined mild-hard (or hard-mild) anodization to prepare shape-controlled AAO films. Two main parameters which are combination mild-hard (or hard-mild) anodization and run-time of voltage control are applied in this work. The voltages of mild and hard anodization are respectively 40 and 80 V. Anodization was conducted on the aluminum sheet in 0.3 mole oxalic acid at $4^{\circ}C$. AAO films with morphologies of varying interpore distance, branch-shaped pore, diameter-modulated pore and long funnel-shaped pore were fabricated. Those shapes will be able to apply to fabricate novel nano-materials with potential application which is especially a support to prevent volume expansion of inserted active materials, such as metal silicon or tin powder, in lithium ion battery. The silicon powder electrode using an AAO as a support shows outstanding cycle performance as 1003 mAh/g up to 200 cycles.

Fabrication and Oxidation Behaviors of Nickel-coated Aluminum Powders for Energetic Applications (에너제틱 응용을 위한 Ni코팅된 Al분말소재 제조 및 산화거동)

  • Kim, Kyung Tae;Woo, Jae Yeol;Yu, Ji Hun;Lee, Hye Moon;Lim, Tae Soo;Choi, Yoon Jeong;Kim, Chang Kee
    • Particle and aerosol research
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    • v.10 no.4
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    • pp.177-182
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    • 2014
  • In this study, nickel-coated aluminum (Ni/Al) powders were synthesized for the utilization of energetic applications. Oxide materials present at the surface of Al powders of $45{\mu}m$ in averaged size were removed by using sodium hydroxide(NaOH) solution which is used for controlling pH. Nickel material is coated into the surface of oxide-removed Al powders by electroless-plating process. The microstructure of fabricated Ni/Al powders shows that nickel layers with a few hundreds nm were very homogeneously formed onto the surface of Al powders. The oxidation behavior of Ni/Al exihibit somewhat faster oxidation rate than that of pure Al with surface oxidation. Also, the higher exothermic reaction was observed from the Ni/Al powders. From the result of this, nickel coating is very promising method to obtain highly reactive and safe Al powders for energetic applications.

Pore size effects of adhesion and friction for nanohoneycomb structures in AFM (원자현미경에서 나노허니컴 구조물의 홀 사이즈에 따른 점착 및 마찰 거동 분석)

  • Choi, Duk-Hyun;Lee, Pyung-So;Lee, Kun-Hong;Park, Hyun-Chul;Hwang, Woon-Bong
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.129-132
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    • 2005
  • This study analyzes the behavior of adhesion and friction according to the pore size of nanohoneycomb structures in atomic force microscope (AFM). Anodic aluminum oxide (AAO) films are fabricated as nanohoneycomb structures. According to the pore diameters of the nanohoneycomb structures, the adhesive forces and the frictional coefficients arc obtained in AFM, and the behaviors are analyzed in the view of the contact area between the sphere particle and nanohoneycomb substrate. The effective Young's moduli of the nanohoneycomb structures are measured from the nanoindentation tests, and the contact areas at zero applied load are calculated by combining the porosity of the nanohoneycomb structures and the contact radius determined from JKR and DMT theory.

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