• Title/Summary/Keyword: Alumina/zirconia

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Microwave Application in the Heating of Low-Loss Ceranmic Materials

  • Park, Seong-S.;Lee, Yoon-B.;Ryu, Su-C.;Jang, Youn-S.;Park, Hong-C.
    • Korean Journal of Materials Research
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    • v.6 no.6
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    • pp.576-584
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    • 1996
  • The zirconia-alumina composite, a low loss material, was sucessfully sintered using a 2.45 GHz microwave radiation. The dense zirconia was used as a microware coupling aid. The effect of microwave power level on the heating rates of samples and the feasibility of microwave energy use in processign ceramec materials were obtained. It was also obtained how to accurately measure the temperature. According to the microwave heating theory, heating mechanisms were discussed.

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Characteristics of Sintered Yttria Stabilized Tetragonal Zirconia Polycrystals(3Y-TZP) with Alumina (알루미나가 첨가된 Yttria 안정화 Tetragonal Zirconia Polycrystals 소결체의 특성)

  • 양성구;정재욱;강종봉
    • Journal of the Korean Ceramic Society
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    • v.41 no.2
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    • pp.111-117
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    • 2004
  • 3Y-TZP containing 0.3∼1.2 wt% of $Al_2$O$_3$ was prepared by slip-casting after attrition milling. The specimen was sintered at 1390∼151$0^{\circ}C$ and mechanical characterization and microstructure analysis were conducted. Monoclinic content of the specimen was calculated by XRD. The apparent density of specimen increased with increasing sintering temperature. While above 1470%, the formation of m-ZrO$_2$ degraded the density. The microhardness of specimen decreased with temperature because monoclinic phase increased wit the grain growth. The specimen containing $Al_2$O$_3$ below 0.9 wt% sintered at 143$0^{\circ}C$ showed the highest microhardness of 1360 Hv.

Bi-electrolyte Carbon Dioxide Gas Sensor Based on Paste Sodium-Beta Alumina and Yttria-stabilized Zirconia

  • Han, Hyeuk Jin;Park, Chong Ook
    • Journal of Sensor Science and Technology
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    • v.23 no.3
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    • pp.170-172
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    • 2014
  • $CO_2$ sensor was used only one solid electrolyte in many cases. To improve the sensing characteristics of $CO_2$ sensors, solid electrolyte $CO_2$ sensor has been developed by bi-electrolyte type sensor using Na-Beta-alumina and YSZ. However, in many further studies, bi-electrolyte type sensor was made by pellet pressed by press machine and additional treatment for formation of interface. In the aspect of mass production, using thick film and additional treatment is not suitable. In this study, $CO_2$ sensor was fabricated by bi-electrolyte structure which was made by an NBA paste layer deposited on YSZ pellet and fired at $1650^{\circ}C$ for 2 hour. The formation of stable interface between YSZ and NBA were confirmed by SEM image. When the type IV electrochemical cell arrangement represented by $CO_2,O_2,Pt{\mid}Li_2CO_3-CaCO_3{\parallel}NBA{\parallel}YSZ{\mid}O_2,Pt$ is used to measure the $CO_2$ concentration in air. This sensor EMF should depend only on the concentration of $CO_2$ by logarithmic. Also, sensor shows $P_{CO_2}$ and EMF relationship like nerstian reaction at a temperature of $450^{\circ}C$.

A Study on the Friction and Wear Characteristics with Purity on $AL_{2}O_{3}$ Ceramic ($AL_{2}O_{3}$ 세라믹의 순도에 따른 마찰 마모 특성 연구)

  • Jeon Chan-Yeal;Oh Seong-Mo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.6 no.5
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    • pp.439-445
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    • 2005
  • The tribological properties of ceramics are very important in the application to engineering ceramic parts such as seal rings, pump parts, meter parts, and so on. In this study, the effects of each other purity on the mechanical and tribological properties of alumina and zirconia ceramics were investigated. Sliding distance, sliding speed, contact load. friction coefficient, the amount of worn out material at a certain time, and the prepared composites were measured. Crystalline phases and microstructure were examined with XRD and SEM. We obtained the good properties of friction coefficient and wear resistance at the purity 99.7$\%$ of alumina. However, The purity 95$\%$ were great at the wear amount of worn out material.

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화학 증착(CVD)에 의한 선택적 수소 투과성 $SiO_2$ 무기막의 제조

  • 남석우;홍성안
    • Proceedings of the Membrane Society of Korea Conference
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    • 1992.04a
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    • pp.29-32
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    • 1992
  • 무기물질로 제조된 분리막은 대부분의 유기고분자 분리막에 비하여 열에 강하고, 구조의 안정성이 있으며, 유독 물질 및 미생물등에 영향을 덜받는다는 장점이 있어 폐수 처리, 식품 가공 및 생물 공학적 분리 목적으로 많은 연구가 진행되어 왔다. 최근 재료기술의 발달로 양질의 세라믹 분리막이 제조 가능하게 되었으며 다공성 alumina, zirconia, glass 분리막은 현재 4 nm - 5$\mu$m의 기공 범위로 상용화 되어 있다.

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Osseointegration of zirconia implant in the tibia of pigs (돼지의 경골에 식립된 지르코니아 임플란트의 골유착에 관한 연구)

  • Kim, Lee-Kyoung;Cho, In-Ho
    • The Journal of Korean Academy of Prosthodontics
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    • v.51 no.3
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    • pp.190-198
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    • 2013
  • Purpose: The purposes of this study were to investigate osseointegration around zirconia implants which had machined or alumina sandblasted surface, and to compare the results with titanium implants. Materials and methods: The study was performed on the tibia of 6 pigs. Three types of implants were investigated: group T-titanium implant, group Z-machined zirconia implant, group ZS-alumina sandblasting treated zirconia implant. Zirconia implants were manufactured from yttria-stabilized tetragonal zirconia polycrystalline (Acucera Inc., Pocheon, Korea). A total of 36 implants were installed in pigs' tibias. After 1, 4 and 12 weeks of healing period, the periotest and the histomorphometric analysis were performed. The data were analyzed using one-way ANOVA and significance was assessed by the Scheffe test (${\alpha}=.05$). Results: In the measurement of surface roughness, highest Ra value was measured in group T with significant difference. No significant differences were found among groups regarding Periotest values. After 1 week, in comparison of bone to implant contact (BIC), group Z showed higher value with significant difference. In comparison of bone area (BA), group T and group Z showed higher value with significant difference than group ZS. After 4 weeks, in comparison of BIC, group T showed higher value with significant difference. Comparison of BA showed no significant difference among each implant. After 12 weeks, the highest mean BIC values were found in group T with significant difference. Group ZS showed higher BIC value with significant difference than group Z. In comparison of BA, group T and group ZS showed higher value with significant difference than group Z. Conclusion: Zirconia implant showed low levels of osseointegration in this experiment. Modification of surface structure should be taken into consideration in designing zirconia implants to improve the success rate.

Room Temperature Na/S Batteries Using a Thick Film of Na β"-Alumina Composite Electrolyte and Gel-Type Sulfur Cathode (후막 Na β"-Alumina 복합 고체 전해질 및 Gel-Type 유황 양극을 활용한 상온형 Na-S 전지의 특성 평가)

  • Lee, Jinsil;Yu, Hakgyoon;Lee, Younki;Kim, Jae-Kwang;Joo, Jong Hoon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.33 no.5
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    • pp.411-417
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    • 2020
  • In this study, we introduce a Na β"-alumina composite thick film as a solid electrolyte, to reduce the resistance of electrolyte for a Na/S battery. An alumina/zirconia composite material was used to enhance the mechanical properties of the electrolyte. A solid electrolyte of about 40 ㎛ thick was successfully fabricated through the conversion and tape-casting methods. In order to investigate the effect of the surface treatment process of the solid electrolyte on the battery performance, the electrolyte was polished by dry and wet processes, respectively, and then the Na/S batteries were prepared for analyzing the battery characteristics. The battery with the dry process performed much better than the battery made with the wet process. As a result, the battery manufactured by the dry process showed excellent performance. Therefore, it is confirmed that the surface treatment process of the solid electrolyte has an important effect on the battery capacity and coulombic efficiency, as well as the interface reaction.

Adhesion Characteristics of Polymers and Ceramic Surface Coated on Metal by Plasma Spray (플라즈마 용사법에 의한 금속면에 세라믹 코팅된 표면과 범용고분자와의 접착특성)

  • Lee, Gyeong-Hui;Gwon, Sun-Hun;Jo, Won-Je;Ha, Chang-Sik
    • Korean Journal of Materials Research
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    • v.9 no.7
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    • pp.724-734
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    • 1999
  • The adhesion characteristics of the thermoplastic resins such as PE, PP PVC, PET and PS were investigated on the surfaces of conventional steel (SS41), steel (SS41P) treated with ultrasonic waves and the SS41P coated with several ceramic powders (SS41PC) by the plasma spray. Alumina (Al$_2$O$_3$), alumina titania (Al$_2$O$_3$95%, TiO$_2$ 5%) and zirconia yttria (ZrO$_2$ 95%, $Y_2$O$_3$5% ) were used for the materials plasma spray The morphologies, surface hardness, surface roughness, and contact angles on SS41, SS41P, and SS41PC were examined. The tensile shear strength and peel strength of the polymers which were attached to the surfaces of ceramics coated on SS41P also were measured. The tensile shear strength and peel strength of polymers adhered to ceramic surface coated on steel were found to be stronger than those of conventional steel. The tensile shear strength and peel strength of the polymers adhered on the surfaces of ceramics coated steel increased in the following order PE > PET > PP > PS > PVC. The high adhesion strength of PE may be attributed to the surface roughness and its anchor effect on the ceramic surface.

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Analysis of Attrition Rate of 50μm Size Y2O3 Stabilized Zirconia Beads with Different Microstructure and Test Conditions (50μm급 이트리아 안정화 지르코니아 비드의 미세구조 및 마모 조건에 따른 마모율 분석)

  • Kim, Jung-Hwan;Yoon, Sae-Jung;Hahn, Byung-Dong;Ahn, Cheol-Woo;Yoon, Woon-Ha;Choi, Jong-Jin
    • Korean Journal of Materials Research
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    • v.29 no.4
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    • pp.233-240
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    • 2019
  • This study analyzes the mechanical properties, including the attrition rate, of $50{\mu}m$ size yttria-stabilized zirconia (YSZ) beads with different microstructures and high-energy milling conditions. The yttria distribution in the grain and grain-boundary of the fully sintered beads relates closely to Vickers hardness and the attrition rate of the YSZ beads. Grain size, fractured surfaces, and yttrium distribution are analyzed by electronic microscopes. For standardization and a reliable comparison of the attrition rate of zirconia beads with different conditions, Zr content in milled ceramic powder is analyzed and calculated by X-ray Fluorescence Spectrometer(XRF) instead of directly measuring the weight change of milled YSZ beads. The beads with small grain sizes sintered at lower temperature exhibit a higher Vickers hardness and lower attrition rate. The attrition rate of $50{\mu}m$ YSZ beads is measured and compared with the various materials properties of ceramic powders used for high-energy milling. The attrition rate of beads appears to be closely related to the Vickers hardness of ceramic materials used for milling, and demonstrates more than a 10 times higher attrition rate with Alumina(Hv ~1650) powder than $BaTiO_3$ powder (Hv ~315).

Effects of Base Metal on the Partial Oxidation of Methane Reaction (메탄의 부분산화반응에 미치는 Base metal의 영향)

  • 오영삼;장보혁;백영순;이재의;목영일
    • Journal of Energy Engineering
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    • v.8 no.2
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    • pp.256-264
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    • 1999
  • The performance of the Pt-B/cordierite catalysts (2 wt%) Pt, 70 wt% Alumina, 28 wt%) Ceria and Zirconia, B: base metal) loaded with 6∼12 wt% Mn, Cu, V, Co, Cr and Ba, respectively was studied for partial oxidation of methane reaction and compared with that of Ni loaded catalyst. As a results, it was found that Ba, Co, Cr as well as Ni loaded catalysts showed higher activity for methane partial oxidation of methane than the Mn, Cu and V loaded catalyst. But it was known that catalysts having good activity for methane showed the good activity for coke formation, too. A XRD analysis of the catalyst before and after the reaction using 5 wt% Ni/Al$_2$O$_3$) showed that there were three Ni phases. In these results, it was found that methane oxidation reaction occulted at the front of the catalyst bed consisted of NiAl$_2$O$_4$and NiO and reforming reaction occurred at the rear part of the catalyst bed consisted of reduced Ni.

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