• Title/Summary/Keyword: Alloy surface

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Surface Modification of High Si Content Al Alloy by Plasma Electrolytic Oxidation (플라즈마 전해 산화 공정을 이용한 고 실리콘 알루미늄 합금의 표면 산화막 형성)

  • Kim, Yong Min;Hwang, Duck Young;Lee, Chul Won;Yoo, Bongyoung;Shin, Dong Hyuk
    • Korean Journal of Metals and Materials
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    • v.48 no.1
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    • pp.49-56
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    • 2010
  • This study investigated how the surface of Al-12wt.%Si alloy modified by the plasma electrolytic oxidation process (PEO). The PEO process was performed in an electrolyte with sodium hexametaphsphate as a conducting salt, and the effect of ammonium metavanadate on variations in the morphology of electrochemically generated oxide layers on the alloy surface was investigated. It is difficult to form a uniform passive oxide layer on Al alloys with a high Si content due to the differences in the oxidation behavior of the silicon-rich phase and the aluminum-rich phase. The oxide layer covered the entire surface of the Al-12WT.%Si alloy uniformly when ammonium metavanadate was added to the electrolyte. The oxide layer was confirmed as a mixture of $V_2O_3$ and $V_2O_5$ by XPS analysis. In addition, the oxide layer obtained by the PEO process with ammonium metavanadate exhibited a black color. Application of this surface modification method is expected to solve the problem of the lack of uniformity in the coloring of oxide layeres caused by different oxidation behaviors during a surface treatment.

Comparing Fitness of Casting Crowns with Various Investments and Casting Metals (각종매몰재와 주조 금속에 따른 주조관의 적합도에 관한 실험적 연구)

  • Lee, Byoung-Ki;Cha, Sung-Soo;Kim, Won-Tai
    • Journal of Technologic Dentistry
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    • v.5 no.1
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    • pp.13-17
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    • 1983
  • The experimental investication wax performed to study fitness of casting crowns with various investment widely used in Korea. 36 wax patterns were invested and casted according to the regular casting method. The result were as follow : 1. Casting with cristobalite investments of Shofu were seen apart, 0.04mm the tightest space in the linguo and bucco-cervical margin. And the largest deviation, 0.1mm was shown in the central groove 0.1mm was shown in the central groove area of occlusal surface(Jensen Metal) 2. Casting with cristobalite investments of kerr were seen apart, 0.04mm the tightest space in the linguo and bucco-cervical margin And the largest deviation, 0.09 was shown in the central groove area of occlusal surface(Jensen Metal) 3. Casting with Quartz investments of G-C were seen apart, 0.04mm the tightest space in the linguo-cervical margin, And the largest deviation, 0.1mm was shown in the central groove area of occlusal surface(Jensen Metal) 4. Casting with cristobalite investments of shofu were seen apart, 0.01mm the tightest space in the linguo-cervical margin, And the largest deviation, 0.03mm was shown in the central groove of occusal surface(Bo-sung A type gold alloy) 5. Casting with cristobalite investments of kerr showed the best fintness in linguo-cervical margin. And the largest deviation, 0.02mm was shown in the central groove area of occlusal surface(Bosung A type gold alloy) 6. Casting with Quartz investments of G-C were Seen apart, 0.02mm the tightest space in the linguo-cervical margin, And the largest deviation, 0.04mm was shown in the central groove area of occlusal surface(Bo-sung A type gold alloy) 7. Casting with cristobalite investments of shofu were seen apart, 0.01mm the tightest space in the linguo-cervical margin. And the largest deviation, 0.08mm was shown in the buccal cusp area of occlusal surface(Bo-sung B type gold alloy) 8. Casting with cristobalite investments of kerr shown the best fitness in linguo-cervical margin. And the largest deviation, 0.04mm was shown in the central groove atea of occlusal surface(Bosung B type gold alloy) 9. Casting with Quartz investments of G-C were seen apart, 0.03mm the tightest space in the linguo-cervical margin. And the largest deviation, 0.04mm was shown in the central groove area of occlusal surface(Bo-sung B type gold alloy) 10. Casting with cristobalite investments of kerr shown the best fitness and Bo-sung A type gold alloy showed the best fitness.

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Effects of Nb and Ti Addition and Surface Treatments on the Electrical Conductivity of 316 Stainless Steel as Bipolar Plates for PEMFC (고분자전해필 연료전지 분리판용 316 스테인리스강의 전기전도도에 미치는 Nb, Ti 첨가 및 표면처리 효과)

  • Lee, Seok-Hyun;Kim, Jeong-Heon;Kim, Min-Chul;Chun, Dong-Hyun;Wee, Dang-Moon
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.11a
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    • pp.324-324
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    • 2006
  • Nb and Ti were added to 316 stainless steel, and then heat-treatments and surface treatments were performed on the 316 stainless steel and the Nb- and Ti-added alloys. All samples indicated enhanced electrical conductivity after surface treatments, whereas they showed low electrical conductivity before surface treatments due to the existence of non-conductive passive film on the alloy surface. In particular, the Hb- and Ti-added alloys showed remarkable enhancement of electrical conductivity compared to the original alloy, 316 stainless steel. Surface characterization revealed that small carbide particles formed on the alloy surface after surface treatments, while the alloys indicated flat surface structure before surface treatments. $Cr_{23}C_6$ mainly formed on the 316 stainless steel, and NbC and TiC mainly formed on the Nb- and Ti-added alloys, respectively. We attribute the enhanced electrical conductivity after surface treatments to the formation of these carbide particles, possibly acting as a means of electro-conductive channel through the passive film. Furthermore, NbC and TiC are supposed to be more effective carbides than $Cr_{23}C_6$ as electro-conductive channels of stainless steel

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Effects of phosphate coating on some performance of painted Al alloy sheet (도장 알루미늄 합금판의 성능에 미치는 인산염피막의 영향)

  • 이규환;노병호
    • Journal of Surface Science and Engineering
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    • v.28 no.5
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    • pp.289-299
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    • 1995
  • The effects of phosphate coating have been studied on physical properties and corrosion resistance of painted aluminum alloy sheet for automobile body. The physical properties (surface roughness, paint adhesion, impact resistance and pencil hardness) and corrosion resistance(cyclic corrosion and filiform corrosion) were investigated. Phosphate coatings enhanced the physical properties of painted Al alloy sheet, especially paint adhesion after the 240hours water immersion test. Phosphate coating also markedly improved the resistance for cyclic corrosion and filiform corrosion of painted cold rolled steel and Zn-Ni plated steel sheet as well as painted Al alloy sheet. The corrosion resistance of painted Al sheets was varied with the concentration of free fluoride ion and metal additives like Ni and Mn in the phosphating bath. A maximum corrosion resistance was obtained at about 300ppm of fluoride ion and additives of Ni and Mn obviously increased the corrosion resistance of painted specimens.

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The characteristic of surface treatment about magnesium alloy (마그네슘합금에서의 표면처리 특성 연구)

  • Yu, Jae-In;Kim, Ki-Hong;Choi, Soon-Don;Chang, Ho-Gyeong
    • Laser Solutions
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    • v.13 no.4
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    • pp.21-24
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    • 2010
  • Plasma electrolyte oxidation (PEO) surface treatment of magnesium alloy, an optical analysis method through reflection spectra were measured. As a result, the sample is formed on the membrane form of MgO or $Mg(OH)_2$ is in the form of oxide. The wavelength energy of surface treatment of magnesium alloy sample observed 0.23eV red shift. The measured reflectance spectra observed with the three different signals. This is due to $Mg(OH)_2$ oxide layer formed on porous hole.

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A Study on the Nano-Deformation Characteristics of Grain-Size Controlled Rheology Material Surfaces for Surface Crack Prediction (표면크랙 예측을 위한 결정립 제어 레오로지 소재 표면의 나노 변형특성에 관한 연구)

  • 윤성원;김현일;강충길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.355-358
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    • 2004
  • In this study, the deformation characteristics of grain-size controlled rheology materials surfaces were investigated as a part of the research on the surface crack prediction in semi-solid formed automobile components. The microstructure of rheology Al-Si alloys consists of primary and eutectic regions. In eutectic regions the crack initiation begins with initial fracture of the eutectic silicon particles and inside other intermetallic phases. Nano-deformation characteristics in the eutectic and primary region of semi-solid aluminum alloys (356 alloy and 319 alloy) were investigated through the nanoindentation/scratch experiments and the AFM observation.

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Corrosion Monitoring of PEO-Pretreated Magnesium Alloys

  • Gnedenkov, A.S.;Sinebryukhov, S.L.;Mashtalyar, D.V.;Gnedenkov, S.V.;Sergienko, V.I.
    • Corrosion Science and Technology
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    • v.16 no.3
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    • pp.151-159
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    • 2017
  • The MA8 alloy (formula Mg-Mn-Се) has been shown to have greater corrosion stability than the VMD10 magnesium alloy (formula Mg-Zn-Zr-Y) in chloride-containing solutions by Scanning Vibrating Electrode Technique (SVET) and by optical microscopy, gravimetry, and volumetry. It has been established that the crucial factor for the corrosion activity of these samples is the occurrence of microgalvanic coupling at the sample surface. The peculiarities of the kinetics and mechanism of the corrosion in the local heterogeneous regions of the magnesium alloy surface were investigated by localized electrochemical techniques. The stages of the corrosion process in artificial defects in the coating obtained by plasma electrolytic oxidation (PEO) at the surface of the MA8 magnesium alloy were also studied. The analysis of the experimental data enabled us to determine that the corrosion process in the defect zone develops predominantly at the magnesium/coating interface. Based on the measurements of the corrosion rate of the samples with PEO and composite polymer-containing coatings, the best anticorrosion properties were displayed by the composite polymer-containing coatings.

A Study on the Thermal Oxidation and Wettability of Lead-free Solders of Sn-Ag-Cu and Sn-Ag-Cu-In

  • Lee, Hyunbok;Cho, Sang Wan
    • Applied Science and Convergence Technology
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    • v.23 no.6
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    • pp.345-350
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    • 2014
  • The surface oxidation mechanism of lead-free solder alloys has been investigated with multiple reflow using X-ray photoelectron spectroscopy. It was found that the solder surface of Sn-Ag-Cu-In solder alloy is surrounded by a thin $InO_x$ layer after reflow process; this coating protects the metallic surface from thermal oxidation. Based on this result, we have performed a wetting balance test at various temperatures. The Sn-Ag-Cu-In solder alloy shows characteristics of both thermal oxidation and wetting balance better than those of Sn-Ag-Cu solder alloy. Therefore, Sn-Ag-Cu-In solder alloy is a good candidate to solve the two problems of easy oxidation and low wettability, which are the most critical problems of Pb-free solders.

A Study on Mechanical properties of Aluminized Steel Plate (熔融알루미늄 鍍金한 鋼板의 機械的 性質에 關한 硏究)

  • Kim, Suk-Yoon;Choi, Chong-Sool
    • Journal of Surface Science and Engineering
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    • v.13 no.2
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    • pp.81-86
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    • 1980
  • The mechanical properties of aluminized steel were investigated after the JIS SB 41 plates were dipped in molten aluminum bath. (1) The growth rate of iron-aluminum alloy layer was fast in early stage of alumizing, and then gradually decreased with increasing time. However, over the time period above 10 minutes the growth of alloy layer did not occur. (2) The constituent of alloy layer formed on the steel surface was identified to be intermetallic compound of $Fe_2\;Al_5$. (3) The ultimate tensile strength and elongation of aluminized steel showed a nearly constant value over all thickness below about 0.15 mm. However, both properties decreased rapidly in showed a nearly constant value over all thickness above about 0.20 mm. (4) In case of aluminized steel with greater thickness, crack was formed below yield point of base metal, which is considered to be attributed to the alloy layer failure.

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The effect of pulse parameters on the composition and the structure of Palladium-Nickel alloy electrodeposits (팔라디움-니켈 합금전착층의 조성 및 조직에 미치는 파형전류인자의 영향)

  • 예길촌;오유청
    • Journal of Surface Science and Engineering
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    • v.27 no.5
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    • pp.285-291
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    • 1994
  • The effects of pulse current parameters on the composition and the microstructure of Pd-Ni alloy electrodeposits were studied. The cathode current efficiency of p.c. electrolysis conditions decreased with increasing both mean and peak current density and was lower than those under D.C. electrolysis condition. Palladium content of Pd-Ni alloy increased with increasing both peak current density and on-time, while it decreased with increasing mean current density and duty cycle. The preferred orientation of Pd-Ni alloys changed with increasing mean current density in the sequence of (111)+(110).(100) or (110)longrightarrow(111)longrightarrow(100) or random distribution of crystal structure. The surface morphology of Pd-Ni alloy changed mainly according to the mean current density and was related to the preferred orientation.

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