• 제목/요약/키워드: Allowable bending stress

검색결과 81건 처리시간 0.024초

A Strength Analysis of Gear Train for Hydro-Mechanical Continuously Variable Transmission

  • Bae, Myung Ho;Bae, Tae Yeol;Yoo, Young Rak
    • International Journal of Advanced Culture Technology
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    • 제6권3호
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    • pp.163-172
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    • 2018
  • The power train of hydro-mechanical continuously variable transmission(HMCVT) for the middle class forklift makes use of an hydro-static unit, hydraulic multi-wet disc brake & clutches and complex helical & planetary gears. The complex helical & planetary gears are a very important part of the transmission because of strength problems. The helical & planetary gears belong to the very important part of the HMCVT's power train where strength problems are the main concerns including the gear bending stress, the gear compressive stress and scoring failures. The present study, calculates specifications of the complex helical & planetary gear train and analyzes the gear bending and compressive stresses of the gears. It is necessary to analyze gear bending and compressive stresses confidently for an optimal design of the complex helical & planetary gears in respect of cost and reliability. This paper not only analyzes actual gear bending and compressive stresses of complex helical & planetary gears using Lewes & Hertz equation, but also verifies the calculated specifications of the complex helical & planetary gears by evaluating the results with the data of allowable bending and compressive stress from the Stress - No. of cycles curves of gears. In addition, this paper explains actual gear scoring and evaluates the possibility of scoring failure of complex helical & planetary gear train of hydro-mechanical continuously variable transmission for the forklift.

국산 백합나무 구조용 제재목의 이용가능성 평가 (Feasibility of Domestic Yellow Poplar (Liriodendron tulipifera) Dimension Lumber for Structural Uses)

  • 임진아;오정권;여환명;이전제
    • Journal of the Korean Wood Science and Technology
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    • 제38권6호
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    • pp.470-479
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    • 2010
  • 본 연구는 국산 백합나무의 육안 특성을 이용한 등급구분과 실대재 휨시험을 실시하여 이들의 강도 및 강성의 특성 구명을 통해 국산 백합나무의 구조용재로서의 이용가능성을 평가하였다. 활엽수의 육안등급구분규정이 국내에 존재하지 않아 몇몇 활엽수 제재목에 대한 규정을 포함하고 있는 NSLB (Northern Softwood Lumber Bureau) 규정에 따라 육안등급을 수행하였다. 수행 결과로부터 계산된 백합나무의 휨허용응력을 NDS (National Design Specification)에 제시된 설계치와의 비교를 통해 국산 백합나무가 충분한 강도성능을 가지고 있음을 확인 하였다. 또한 백합나무 제재목을 국내 등급규정에 따라 허용응력을 산정하여 이를 적용하는 데 있어 타당성을 평가하기 위해 국내 국립산림과학원 고시에 따라 육안등급을 수행하였다. 백합나무는 국립산림과학원 고시에 제시된 비중에 따른 수종군 중 소나무류에 포함되었다. 적합분포로 판단된 웨이블분포에 따른 휨허용응력은 1등급 10.0 MPa, 2등급 7.4 MPa, 3등급 4.1 MPa로 제시된 설계치보다 높은 값이 나타났다. 본 실험의 결과로부터 국내 규정에 준하여 국산 백합나무를 구조용재로 이용이 가능함을 확인하였다. 국산 백합나무의 휨탄성계수는 국내외 기준 설계치를 모두 충족시키지 못하였으나, 국산백합나무를 구조용재로 이용하기 위해 본 실험을 통해 얻어진 백합나무의 평균 휨탄성계수를 제안하되, 1등급과 2등급은 9,000 MPa, 3등급 이하는 8,000 MPa를 적용 하는 것이 타당한 것으로 보인다.

볼트식 각관형식으로 이음된 PHC 말뚝의 거동 (Behavior of PHC Pile Connected by Bolted Rectangular Steel Tubular)

  • 윤원섭
    • 한국산업융합학회 논문집
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    • 제22권6호
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    • pp.615-626
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    • 2019
  • In this study, the applicability of PHC pile jointing method using rectangular steel tubular was studied. PHC pile joints are welded and bolt assembly. The bolt assembly method is a method that improves the various problems of welded joints. Numerical analysis and tests were conducted to analyze the applicability of the PHC pile jointing method using a rectangular steel tubular. The tests were carried out to test the material properties of the rectangular steel tubular material and the bending test of the pile joints. The numerical analysis was interpreted in the same conditons as the tests conditions. As a result, the material strength of each rectangular steel tubular could be used as a joint material. In the bending test, it was evaluated as a sTable material above the allowable stress of piles. In the numerical analysis results under the same conditions as the tests, it was possible to apply the pile joint material without exceeding the allowable stress of the material.

ASME 코드 케이스 N-597-2의 직관 국부허용두께의 새로운 제안 (A New Proposal for the Allowable Local Thickness of Straight Pipes in ASME Code Case N-597-2)

  • 박재학;신규인;박치용;이성호
    • 한국안전학회지
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    • 제22권1호
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    • pp.13-18
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    • 2007
  • Structural integrity assessment of thin-walled pipes and pipe items has become one of the major issues in the nuclear power plant. ASME Section XI Code Case N-597-2 provides a criterion for acceptance of the pipes. But the code case has several limitations for application and sometimes gives too conservative or non-conservative results. So it is necessary to understand fully the technical bases of the code case. In the code case N-597, the allowable local thicknesses of thinned straight pipes are given for three different cases. Because of the different technical base, each case gives different thickness values and sometimes gives contradictory values. In this paper attempts were made in order to propose a unified rule for the allowable local thickness and in order to remove or relax the restrictions on the application of the code case. For this purpose elastic stress analyses were made using the finite element method and the stress results were examined. Based on the obtained bending stress results, a very simple procedure was proposed to obtain the consistent allowable local thickness for the thinned straight pipes.

Pre-stress를 도입한 Steel Beam에 관한 실험적 연구 (Experimental Study on Pre-Stresses Steel Beam)

  • 조진구;박병기
    • 한국농공학회지
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    • 제17권4호
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    • pp.3921-3930
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    • 1975
  • This research was carried out to investigate several mechanical characteristics of pre-stressed steel beams. The configuration of specimens used for this study were as follows; a cover plate having permissible fiber stress of 4,000 kg/$\textrm{cm}^2$ was welded at bottom having the allowable bending stress 2500 kg/$\textrm{cm}^2$ steel beam, the section ratios of pre-stressed steel beam and cover plate were 0.5 and 0.6. Adopted pre-stresses were 0%, 50%, and 100% of an allowable fiber stress of a steel beam. The results obtained from the study may be summarized as follows; 1. The elastic range of a beam was increased by the application of pre-stress to the beam, which leads to a lighter section. 2. The permissible moment capacity of a pre-stressed steel beam was greated than that of a steel beam without pre-stressing. 3. The equivalent allowable stress induced by adopting the different section ratio of pre-stressed beam to cover plate were figured out 4. The optimum value of section ratio of beam and cover plate was 0.3 to 0.4 in case of a 1.5m span composite beam, a combination of an allowable stress 2,500kg/$\textrm{cm}^2$ steel beam and a permissible fiber stress 4,000 kg/$\textrm{cm}^2$ steel cover plate, was used. 5. The magnitude of the pre-stress was desirable to be same as the allowable stress of a steel beam. 6. It was concluded that if the construction techniques in the field are developed and improved, the practicing of pre-stress to the steel structure has a promising future.

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고정지지된 Sandwich Panel의 최적설계에 관한 연구 (An Optimum Design of Sandwich Panel at Fixed Edges)

  • 김기성;김익태;김윤영
    • 대한조선학회논문집
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    • 제29권2호
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    • pp.115-122
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    • 1992
  • Sandwich구조는 복합구조의 특별한 hybrid구조의 형태로써 두 층의 얇은 표면재와 가운데 두꺼운 층인 경량의 심재로 구성되어 있으며, 이는 표면재와 심재가 접착된 일체로써 서로의 단점을 보완하면서 구조 효율을 높인 형상이다. 또한 심재는 표면재에 비해서 상당히 두꺼운 두께를 갖기 때문에 전단 변형이 중요하므로 굽힘 강성도(bending stiffness) 계산에 전단효과가 고려되어야 한다. 구조 설계에서 중요한 목적은 중량 감소에 있기 때문에 본 논문에서는 sandwich panel의 설계시 표면재와 심재의 두께 및 재질을 변화시켜 제한조건에 맞는 최소 중량을 얻는 데 중점을 두었다. 본 해석에서 sandwich panel의 최소중량을 얻기 위하여 표면재와 전단력을 고려한 심재의 변형에 따른 변형에너지를 각각 계산한 후, 최소 potential 에너지 원리를 적용하여 목적함수의 최적치를 구하였다. 설계 제한조건으로는 허용 처짐, 허용 굽힘응력, 허용 전단응력과 국부적인 불안정 상태의 wrinkling 응력이 고려되었으며, 설계 모델은 수직 분포 하중에 의한 여러가지 경계조건에 따른 sandwich panel을 대상으로 하였다. 비선형 최적화 기법은 Nelder and Mead Simplex Search Method와 Hooke and Jeeves Pattern Search method에 External Penalty Function이 적용된 SUMT방법을 결합시킨 SUMTNM와 SUMTHJ를 사용하였으며, 해석 결과는 sandwich panel의 구조 설계에 활용할 수 있도록 표를 작성하였다.

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The Stress Analysis of Planetary Gear System of Mixer Reducer for Concrete Mixer Truck

  • Bae, Myung Ho;Bae, Tae Yeol;Cho, Yon Sang;Son, Ho Yeon;Kim, Dang Ju
    • 드라이브 ㆍ 컨트롤
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    • 제12권4호
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    • pp.77-81
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    • 2015
  • In general, the gears of mixer reducer for concrete mixer truck make use of the differential type planetary gear system to rotate mixer drum smoothly on the initial conditions. The planetary gear system is very important part of mixer reducer for concrete mixer truck because of strength problem. In the present study, calculating the gear specifications and analyzing the gear bending & compressive stresses of the differential planetary gear system for mixer reducer are necessary to analyze gear bending and compressive stresses confidently, for optimal design of the planetary gear system in respect to cost and reliability. As a result, analyzing actual gear bending and compressive stresses of the planetary gear system using Lewes & Hertz equation and verifying the calculated specifications of the planetary gear system, evaluate the results with the data of allowable bending and compressive stress from the Stress-No. of cycles curves of gears.

Study of the Distribution Properties and LRFD Code Conversion in Japanese Larch

  • Park, Chun-Young;Pang, Sung-Jun;Park, Ju-Sang;Kim, Kwang-Mo;Park, Mun-Jae;Lee, Jun-Jae
    • Journal of the Korean Wood Science and Technology
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    • 제38권2호
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    • pp.94-100
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    • 2010
  • This study was performed to develop an LRFD (Load Resistance Factored Design) Code for Domestic Larch. To accomplish his, we evaluated bending, compression, tension and shear strength. The results of the strength evaluation were utilized to verify the distribution and code conversion. For bending, tension and compressive strength, the Weibull distribution was well-fitted, but for shear strength we observed a normal distribution. For evaluating the bending and compressive strength, a full-sized specimen was used. A small clear specimen was used to test tension and shear strength. Compressive strength in particular was found to be affected by tight knots, although there was little difference between grades. In the code conversion, the design value of the LRFD was larger than the existing allowable stress value in the Korean Building Code. However, the allowable stress in this study was about two times higher than the value listed in the Korean Building Code. This result induced the difference between the soft and hard conversions. For greater reliability, the accumulation of additional data is necessary and further studies should be performed

지게차용 기계유압식 무단변속기의 기어류에 대한 강도해석 (The Strength Analysis of Gears on Hydro-Mechanical Continuously Variable Transmission for Forklift)

  • 배명호;배태열;최성광
    • 드라이브 ㆍ 컨트롤
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    • 제13권4호
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    • pp.45-51
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    • 2016
  • The power train of a hydro-mechanical, continuously variable transmission for forklifts makes use of hydro-static units, hydraulic multi-wet disc brakes & clutches, and complex helical & planetary gears. The complex helical & planetary gears are very important parts of the transmission because of a strength problem. In the present study, we calculated the specifications of the complex helical & planetary gear train, and analyzed the gear bending and compressive stresses of the gears. It is necessary to analyze the gear bending and compressive stresses thoroughly for optimal design of the complex helical & planetary gears with respect to cost and reliability. In this paper, we analyze the actual gear bending and compressive stresses of complex helical & planetary gears using the Lewes & Hertz equation, and we also verify the calculated specifications of the complex helical & planetary gears by evaluating the results of the data of allowable bending and compressive stress using the Stress vrs Number of Cycles curves of gears.

국내 기계등급구조재의 허용응력 분석 (Analysis of Allowable Stresses of Machine Graded Lumber in Korea)

  • 홍정표;오정권;박주생;한연중;방성준;김철기;이전제
    • Journal of the Korean Wood Science and Technology
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    • 제43권4호
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    • pp.456-462
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    • 2015
  • KS F 3020-침엽수구조용재 기준에 따라 국산 소나무(Pinus densiflora) $38{\times}140{\times}3600mm$ 구조용 제재목 365개에 대하여 기계등급구분을 실시하고, 휨허용응력을 산출하여 현재 적용되는 KS기준허용응력과 비교 분석하였다. 휨허용응력 계산을 위하여 5% 휨강도 하한값을 75% 신뢰수준의 비모수적 방법, 2-parameter 그리고 3-parameter Weibull 분포를 가정한 모수적 방법, 휨강도-휨탄성계수 직선회귀 방법, 총 4가지 분석방법을 사용하여 결정하였다. 기계등급 E8, E9, E10 만이 비모수적 방법의 통계 처리가 가능한 자료 수를 얻었으며, 휨강도-휨탄성계수 직선회귀 방법은 이론적으로 모든 등급에 대한 5% 하한값 결정이 가능함을 보여주었다. 결정된 등급별 휨허용응력은 기준허용응력에 비하여 모두 낮은 값을 나타내었으며 이것은 과소설계의 위험성이 있는 것으로 현행 기계등급구분체계의 문제점으로 파악되었다. 이러한 문제는 구조설계 신뢰성과 관련하여 반드시 개선되어야 할 것으로, 휨강도-휨탄성계수 조합 등급 도입이 필요할 것으로 생각되었다.