• 한국정밀공학회지
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• 제21권7호
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• pp.53-61
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• 2004

Condenser tube which is used for a cooling system of automobiles is mainly manufactured by conform extrusion. However, direct extrusion using porthole die in comparison with conform extrusion has many advantages such as improvement of productivity, reduction of production cost etc. In general, the porthole die extrusion process is useful for manufacturing long tubes with hollow sections and consists of three stages(dividing, welding and forming stages). Especially, Porthole die for producing condenser tube is very complex. Thus, in order to obtain the detailed mechanics, to assist in the design of proper die shapes and sizes, and to improve the quality of products, porthole die extrusion should be analyzed in as non-steady state as possible. This paper describes FE analysis of non-steady state porthole die extrusion for producing condenser tube with multi-hole through 3D simulation in the non-steady state during the entire process to evaluate detailed metal flow, temperature distribution, welding pressure and extrusion load. Also to validate FE simulation of porthole die extrusion, a comparison of simulation and experiment results was presented in this paper.

• Journal of Electrochemical Science and Technology
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• 제12권2호
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• pp.188-203
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• 2021

The specific benefits of the modified films formed on preliminary anodized aluminum, including the versatility of their potential applications impose the need for evaluation of the exploitation reliability of these films. In this aspect, the durability of Cu and Ni modified anodized aluminum oxide (AAO) films on the low-doped AA1050 alloy was assessed through extended exposure to a 3.5% NaCl model corrosive medium. The electrochemical measurements by means of electrochemical impedance spectroscopy (EIS) and potentiodynamic scanning (PDS) after 24 and 720 hours of exposure have revealed that the obtained films do not change their obvious barrier properties. In addition, supplemental analyses of the coatings were performed, in order to elucidate the impact of the AC-deposition of Cu and Ni inside the pores. The scanning electron microscopy (SEM) images have shown that the surface topology is not affected and resembles the typical surface of an etched metal. The subsequent energy dispersive X-ray spectroscopy (EDX) tests have revealed a predominance of Cu in the combined AAO-Cu/Ni layers, whereas additional X-ray photoelectron (XPS) analyses showed that both metals form oxides with different oxidation states due to alterations in the deposition conditions, promoted by the application of AC-polarization of the samples.

• 한국항공우주학회지
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• 제44권12호
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• pp.1027-1034
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• 2016

본 논문에서는 실험적 연구를 통해 고체 입자의 크기가 입자 침식에 미치는 영향에 대해 논하였다. 고밀도 폴리에틸렌 입자를 최고 속도 마하 3으로 이단 가스건을 이용해 발사하였다. 발사된 입자를 Al1050, Al6061 T6 알루미늄 합금과 ZnS, 사파이어 적외선창 시편과 충돌시켜 입자침식을 일으켰다. 알루미늄 합금의 표면에는 크레이터가 생성되었다. 크레이터의 크기를 통해, 알루미늄 합금의 입자침식 저항성을 살펴보았다. 적외선창은 시편 표면에 크랙이 생성될 때까지 반복해서 시험하였다. 이를 통해 적외선창의 입자침식 저항 특성을 나타내는 충돌 임계 곡선을 정의할 수 있었다. 다양한 크기의 고체 입자를 이용한 입자침식 시험을 통해, 고체 입자의 크기가 재료의 입자침식 저항성에 선형적으로 영향을 끼친다는 것을 확인할 수 있었다.

• 공업화학
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• 제9권1호
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• pp.52-57
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• 1998

알루미늄-공기전지의 4M KOH전해질에 아연화합물과 같은 첨가제를 넣어 수소발생 및 알루미늄의 부식에 미치는 영향을 검토하였다. 첨가제중의 아연화합물은 수소발생과전압을 증가시키고, TPC(tripotasium citrate)와 CaO는 알루미늄표면에 치밀한 막을 형성하여 수소발생속도와 알루미늄부식속도를 감소시켰다. 이들 첨가제들에 의해 고순도알루미늄(순도, 99.999%)의 개회로전위는 양의 방향으로, 알루미늄 No 1050(순도, 99.5%)의 개회로전위는 음의 방향으로 약간 이동했다. 개회로전위에서 첨가제는 수소발생속도와 알루미늄 부식속도를 감소시켰으며, 과전압이 증가할수록 수소발생속도가 감소하여 알루미늄의 이용율이 증가하였다. 높은 전류밀도$(>100mA/cm^2)$에서는 TPC/CaO/ZnO 첨가제에 의해 고순도 알루미늄의 이용율이 In,Ga,Tl 합금 알루미늄의 이용율과 비슷하였다.

• 한국표면공학회지
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• 제29권2호
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• pp.120-131
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• 1996

In order to improve the mechanical properties and the high temperature oxidation resistance, aluminizing was carried out at a temperature range between $850^{\circ}C$ and $1050^{\circ}C$. The pack cementation process was used to produce uniform layer. After each treatment, the microhardness and the characteristics of high temperature oxidation were tested to evaluate the properties of the aluminide layer. The aluminide layer consisted of FeAl above $1000^{\circ}C$, and $Fe_2Al_5$ below $900^{\circ}C$, and the mixed phase of FeAl and $Fe_2Al_5$ between 90$0^{\circ}C$ and $1000^{\circ}C$ in case of the mixture powder consisted of 5%Al+5%$NH_4Cl+90%AL_2O_3$. The microhardness of $Fe_2Al_5$ was obtained much as the twice as that of FeAl. As the aluminizing temperature and time increased, the thickness of aluminide increased. After aluminizing, the high temperature oxidation resistance was remarkably improved. The high temperature oxidation resistance of FeAl was superior to the resistance of high temperature oxidation of $Fe_2Al_5$.

• 대한기계학회논문집A
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• 제29권8호
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• pp.1043-1050
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• 2005

Condenser tube is a component of the heat exchanger in automobile and air conditioning apparatus. It is generally made from the 1000 or 3000 series Al alloys that have good heat efficiency. In the case of 3000 series, these have high strength and hardness but have the disadvantage of low extruability. The development of extruding process in condenser tube with 3000 series Al alloys is studied in this paper. A study on extrusion process is performed through the 3D FE simulation in non-steady state and extrusion experimentation. Also, nano-indentation test is employed to estimate the weldability of tubes. Especially, An evaluation of the weldability using the nano-indentation is accomplished as compared with nano-hardness of welded part and the others in cross-section of tube.

• 한국표면공학회:학술대회논문집
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• 한국표면공학회 2016년도 추계학술대회 논문집
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• pp.191.1-191.1
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• 2016

본 연구에서는 알루미늄 합금의 PEO(Plasma Electrolytic Oxidation) 피막 형성 거동을 PEO 처리 용액 조성, 온도 및 합금 성분에 따른 전압-시간 곡선을 관찰하여 분석하였다. 알루미늄 합금의 PEO 피막 형성거동은 NaOH 농도, 전해질 온도, 인가 전류밀도 및 합금성분에 따라 다양하게 나타났다. 본 연구에서는 직류 정전류법을 이용하여 Al1050, Al5052, Al6061 합금 표면에 PEO 피막을 형성시켰으며, PEO 피막의 형성이 시작되는 전압 및 발생된 아크의 크기 및 모양을 관찰하여 PEO 피막 형성 거동을 연구하였다. 연구결과 PEO 처리 중의 전해액의 온도가 낮고 전류밀도가 높을수록 시편 표면에서 짧은 시간 내에 아크가 발생하였으며, 전압-시간 곡선은 빠른 속도로 PEO 피막생성 전압에 도달하여 유지되는 거동을 보였다. 동일한 용액조성, 용액온도, 용액 교반속도 및 인가전류밀도에서 관찰된 PEO 피막 형성 거동은 동일시편을 PEO코팅 후 에칭하여 반복 실험할 경우에도 큰 편차를 보였으며, 이로부터 시편의 조성이나 불순물의 존재 등이 크게 영향을 주는 것을 알 수 있었다.

• 한국표면공학회지
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• 제50권5호
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• pp.421-426
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• 2017

Herein, we investigated surface morphological characteristics of anodic films on Al6061 alloy prepared by unipolar pulsed Micro-arc oxidation (MAO) in a mixed solution of $Na_2SiO_3$ + KOH. The number and size of pores as well as craters on anodic alumina surface were studied as a function of different voltages, duty cycles and applied anodic current densities. The morphological characteristics of all samples were investigated by scanning electron microscopy, conforming that the most uniform surface morphology of MAO films on Al1050 alloy was obtained at high applied current density with low duty cycle.

• 한국결정성장학회지
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• 제2권2호
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• pp.20-32
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• 1992

$Na_2O-CaO-MgO-Al_2O_3-SiO_2$계를 기본조성으로 하여 $Na_2O$에 $Li_2O 0.05wt%, $K_2O$를, CaO에 MgO 12.0wt%, ZnO 6.0%를 각각 치환하여 조성을 선정하였다. 기본 유리조성의 결정상은 wollastonite이고, 치환된 조성들은 diopside, diopside.tremolite의 혼정이 나타났다. $Na_2O$를 $Li_2O$로 치환한 시편은 열팽창계수가 감소하였지만 CaO를 ZnO로 치환한 시편은 열팽창 계수가 증가하였다. 곡강도에 있어서는 치환에 따라 모두 증가시켰다. 핵행성제로 $ZrO_2와 $CaF_2$를 각각 1~2wt%의 변화를 시켜본 결과 핵형성제 $ZnO_2$와 $CaF_2$가 1:1, 1:2인 시편은 $1000~1050^{\circ}C$온도에서 급격한 결정성장을 보였으며 1:2시편이 가장 낮은 열팽창 계수값을 나타냈다. 곡강도는 모두 $1000~1050^{\circ}C$의 결정화 온도 범위에서 높은 강도를 나타내었다. 결정화에 필요한 활성화 에너지는 Ozawa와 Kissinger식으로 plot하여 각각 55.24kcal/mol과 53.05kcal/mol이다.

• 한국의류학회지
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• 제33권7호
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• pp.1050-1060
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• 2009

This study develops a scale for consumer clothing satisfaction based on Lee et al. 's (2002) five stages of the consumer life cycle (acquisition, possession, consumption, maintenance, and disposal). Data were gathered by surveying college students using convenience sampling, and 419 questionnaires were used in the statistical analysis. In analyzing the data, an exploratory factor analysis and a confirmatory factor analysis using a structural equation modeling were conducted. The proposed scale, which identified various sources of satisfaction and dissatisfaction associated with the 5 consumption cycles of clothing, suggests some guidelines for marketers in enhancing consumer clothing satisfaction across consumption stages. The model test for the scale also identified that consumption satisfaction had the greatest effect on consumer clothing satisfaction showing the strongest loading and squared multiple correlation.