• 한국결정성장학회지
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• 제9권2호
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• pp.260-265
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• 1999

$\alpha$-SiC에 ${\alpha}-Si_3N_4$ 를 10~30 vol%까지 10 vol% 간격으로 혼합하고 소결 조제로$Al_2O_3$와$Y_2O_3$를 각각 6wt% 로 첨가하여 $1,780^{\circ}C$에서 2시간동안 질소 분위기에서 상압소결하여 $Si_3N_4$ 복합체를 제조하였다. 상대 이론 밀도 및 꺽임 강도는 ${\alpha}-Si_3N_4$를 20 vol% 첨가하였을 때 92% 및 3,560 MPa로 가장 우수하였으며, 비마모량도 $2.68{\times}10^{-3}\;mm^2$ 으로 가장 작았다. 그리고, 파괴 인성$(K_{1c})$)은 ${\alpha}-Si_3N_4$를 30vol% 첨가하였을 때 $4.9\;MN/m^{3/2}$로 가장 좋았으나 이 경우 기공의 영향으로 내마모성은 저하된 것을 확인할 수 있었다.

• 한국분말재료학회지
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• 제30권6호
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• pp.463-469
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• 2023

Aluminum alloys, known for their high strength-to-weight ratios and impressive electrical and thermal conductivities, are extensively used in numerous engineering sectors, such as aerospace, automotive, and construction. Recently, significant efforts have been made to develop novel aluminum alloys specifically tailored for additive manufacturing. These new alloys aim to provide an optimal balance between mechanical properties and thermal/electrical conductivities. In this study, nine combinatorial samples with various alloy compositions were fabricated using direct energy deposition (DED) additive manufacturing by adjusting the feeding speeds of Al6061 alloy and Al-12Si alloy powders. The effects of the alloying elements on the microstructure, electrical conductivity, and hardness were investigated. Generally, as the Si and Cu contents decreased, electrical conductivity increased and hardness decreased, exhibiting trade-off characteristics. However, electrical conductivity and hardness showed an optimal combination when the Si content was adjusted to below 4.5 wt%, which can sufficiently suppress the grain boundary segregation of the α-Si precipitates, and the Cu content was controlled to induce the formation of Al₂Cu precipitates.

• 한국결정성장학회지
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• 제10권3호
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• pp.264-270
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• 2000

소결광을 구성하는 광물상(hematite, magnetite, calcium ferrite, slag)들을 X선 내부표준법을 이용하여 정량분석을 하였다. 분석에는 표준물질로 NaF와 SiO$_2$를 선택하여 교정곡선을 작성하여 내부표준법에 적용하였다. 소결광내에 존재하는 calcium ferrite는 순수 CF(CaO.$Fe_2$$O_3$에 X선 회절피크는 나타나지 않았으며, 순수 $CF_2(CaO.$2Fe_2$$O_3$)에 근접하였으나 CF2에 소량의 $Al_2$$O_3$와 $SiO_2$가 고용된 4원계($Fe_2$$O_3$-CaO-$AI_2$$O_3$-$SiO_2$)에 보다 더 근접한 것으로 나타났다. 합성소결광의 정량분석은 두 표준물질 모두 상대오차가 $\pm$5 wt% 내에서 일치하였다. 실제 소결광의 정량분석결과 hematite는 27~40 wt%, magnetite는 20~30 wt%, calcium ferrite 22~33 wt%, slag 10~20 wt% 범위에서 분포하였다.

• 한국세라믹학회지
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• 제36권10호
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• pp.1102-1107
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• 1999

SiC-Si3N4 composites were prepared by mixing $\alpha$-Si3N4 powder to $\alpha$-SiC powder in the range of 10 to 30 vol% with 10vol% interval. 6wg% Al2O3 and 6wt% Y2O3 were respectively added as sintering aids. Hot pressing was performed at 1,80$0^{\circ}C$ for 1 hour with 25 MPa pressure. In the case of adding 20vol% of $\alpha$-Si3N4 powder the relative density to theoretical value and the flexural strength were 99.1% and 34,420 MPa respectively and the worn amount was 2.09$\times$10-3 mm2 which were the highest values in the all range of he composition. Although the composite containig 10 vol% of $\alpha$-Si3N4 powder showed the highest fracture toughness(KIC) of 4.65MN/m3/2 the reduction of the wear resistance in this composite is likely to be affected by the homogeneity and the uniformity of the grain coalescence and growth during the sintering process.

• 한국세라믹학회지
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• 제52권5호
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• pp.374-379
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• 2015

Mullite-matrix and $Al_2O_3$-matrix composites were fabricated with 30 wt% hydroxyapatite (HA) and tricalcium phosphate (TCP), respectively, as additives to give bioactivity. A diphasic gel process was employed to lower the densification temperature of the mullite matrix to $1320^{\circ}C$. A polymer complexation process was used to synthesize a TCP powder that was fully densified at $1250^{\circ}C$, for application to the matrix. For the HA/mullite composite, HA decomposed during sintering by reactions with the matrix components of $Al_2O_3$ and $SiO_2$, resulting in a mixture of $Al_2O_3$, TCP, and other minor phases with a low densification of less than 88% of the theoretical density (TD). In contrast, the TCP/$Al_2O_3$ composite was highly densified by sintering at $1350^{\circ}C$ to 96%TD with no reaction between the components. Different from the TCP monolith, the TCP/$Al_2O_3$ composite also showed a fine microstructure and intergranular fracture, both of which characteristics are advantageous for strength and fracture toughness.

• 한국세라믹학회지
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• 제49권6호
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• pp.625-630
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• 2012

Highly porous silicon carbide (SiC) ceramics were fabricated from polysiloxane, SiC and carbon black fillers, AlN-$Y_2O_3$ additives, and poly (ether-co-octene) (PEOc) and expandable microsphere templates. Powder mixtures with a fixed PEOc content (30 wt%) and varying SiC filler contents from 0-21 wt% were compression-molded. During the pyrolysis process, the polysiloxane was converted to SiOC, the PEOc generated a considerable degree of interconnected porosity, and the expandable microspheres generated fine cells. The polysiloxane-derived SiOC and carbon black reacted and synthesized nano-sized SiC with a carbothermal reduction during a heat-treatment. Subsequent sintering of the compacts in a nitrogen atmosphere produced highly porous SiC ceramics with porosities ranging from 78 % to 82 % and a flexura lstrength of up to ~7 MPa.

• 한국산학기술학회논문지
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• 제11권6호
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• pp.1943-1948
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• 2010

평균 입도의 크기가 ${\sim}1.7\;{\mu}m$와 ${\sim}30\;nm$인 두 종류의 탄화규소 분말을 7 wt% $Y_2O_3$, 2 wt% $Al_2O_3$, 1 wt% MgO를 소결 첨가제로 사용하여 $1800^{\circ}C$에서 1 시간동안 Ar 분위기에서 압력을 가하여 고온가압소결을 하였다. 고온 가압소결한 시편은 $1950^{\circ}C$에서 6 시간동안 Ar 분위기에서 40 MPa의 압력을 가하여 고온 단조 하였다. 두 시편 모두 고온가압소결 후의 미세구조는 등방형 모양의 결정립을 나타내었으며, 고온 단조 후에 결정립 성장이 나타났다. 평균 입도의 크기가 작은 탄화규소 분말로 소결한 시편의 결정립의 크기가 고온 단조 후에도 더 작은 결정립을 나타내었다. 고온 단조 후의 압력축과 평행한 방향과 수직한 방향의 미세구조는 비슷하였다. 탄화규소의 $\beta$에서 $\alpha$로의 상변태가 활발하게 발생하지 않아 집합조직의 발달은 발견되지 않았다. 평균 입도의 크기가 큰 탄화규소 분말로 제작된 시편의 파괴인성 (${\sim}3.9\;MPa{\cdot}m^{1/2}$), 경도 (~ 25.2 GPa), 굽힘강도가 (480 MPa) 평균 입도의 크기가 작은 탄화규소로 제작된 시편보다 높게 나타났다.

• 한국환경과학회지
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• 제22권1호
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• pp.83-89
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• 2013

Silicon carbide with aluminium oxide was used to remove the sulphur hexafluoride ($SF_6$) gas using microwave irradiation. The destruction and removal efficiencies (DREs) of $SF_6$ were studies as a function of various decomposition temperatures and microwave powers. The decomposition of $SF_6$ gas was analyzed using GC-TCD. XRD (X-ray powder diffraction) and XRF (X-ray Fluorescence Spectrometer) were used to characterize the properties of aluminum oxide. DREs of $SF_6$ were increased as the microwave powers were increased. Additive aluminium oxide on SiC increased the removal efficiencies and decreased the decomposition temperature. The XRD results show that the ${\gamma}-Al_2O_3$ was transformed to ${\alpha}-Al_2O_3$ during $SF_6$ decomposition by microwave irradiation. It was found that the best material to control $SF_6$ was SiC with $Al_2O_3$ 30 wt% in consideration of microwave energy consumption and $SF_6$ decomposition rate.

• 한국산학기술학회논문지
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• 제10권9호
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• pp.2396-2401
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• 2009

본 연구는 건축자재로 널리 사용되는 PVC 바닥상재의 표면을 스크래치로부터 보호하기 위하여 기존에 사용하는 광경화형 우레탄-아크릴 수지에 내마모성을 향상시킨 광경화형 하드 코팅액 개발에 관한 것이다. PVC 바닥상재용으로 사용되는 내마모성이 없는 우레탄-아크릴 수지에 $Al_2O_3$(Al-160SG-3), $Al(OH)_3$(SH-8W) 및 $SiO_2$(KS-5000) 등 서로 다른 내마모성을 지닌 물질을 분말 형태로 수지의 양 대비 함량(wt%)을 $10{\sim}30%$로 변화하여 첨가한 후 링밀(Ring Mill)을 사용, 배합하여 수지의 내마모성을 향상시킨 하드 코팅액을 제조하였다. 제조한 하드 코팅액은 코팅층의 두께조절이 가능한 코팅(Bar-coating)을 사용하여 PVC 바닥상재에 코팅 한 후 내마모성, 연필경도, 부착력, 코팅두께 등의 코팅층 표면물성을 평가하였다. 연구결과, 수지에 $Al_2O_3$ 분말 30%를 혼합하여 제조한 하드 코팅액이 내마모성 1등급, 연필경도 H, 부착력 100%로 가장 좋은 물성을 보였으며, 전반적으로 입자크기가 작고, 분말 함량이 많을수록 또한 코팅두께가 두꺼워 질수록 경도 및 내마모성이 우수한 것으로 나타났다.

• 대한금속재료학회지
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• 제50권9호
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• pp.653-657
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• 2012

In this study, a molybdenum disilicide ($MoSi_2$) coating process was investigated by hydrogen reduction and Si-pack cementation. At first, the metallic Mo coating was carried out by hydrogen reduction of $MoO_3$ powder at $750^{\circ}C$ for various holding times (1, 2, 3 h) in hydrogen atmosphere. A $4.3{\mu}m$ thick metallic molybdenum thin film was formed at 3 h. $MoSi_2$ was obtained by Si-pack cementation on molybdenum thin film through hydrogen reduction processing. It was carried out using $Si:Al_2O_3:NH_4Cl=5:92:3$ (wt%) packs at $900^{\circ}C$ for various holding times (30, 60, 90 min) in Ar atmosphere. When the holding time was 90 min, a $MoSi_2$ layer was coated successfully and a $15.4{\mu}m$ thickness was observed.