• Title/Summary/Keyword: Aircraft engine

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Flight Safety Improvement on Surion through Circuit Design and Software Reformation of Data Acquisition Unit (수리온 데이터획득/처리장치 동작회로 및 소프트웨어 개선을 통한 비행안전성 향상)

  • Jun, Byung-kyu;Jeong, Sang-gyu;Kim, Young-mok;Chang, In-ki
    • Journal of Advanced Navigation Technology
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    • v.19 no.5
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    • pp.370-378
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    • 2015
  • The data acquisition unit, signal acquiring and processing equipment, processes and provides major data of an aircraft such as engine system, power train system, hydraulic system, etc. However, it had lots of failure related to the system during production test flight, and it is necessary to fix them perfectly as soon as possible because of the significance of the equipment. In this paper, it contains failure classification and analysis for each defect element to improve whole software as well as electrical circuit. Particularly, utilizing Fault Injection Method based interworking test, more efficient improvement activity was performed for not only equipment level but also aircraft level, and as a result, it is achieved that considerable betterment of Surion quality and flight safety.

Computation of Flowfield and Infrared Signature in Aircraft Exhaust System for IR Reduction Design (항공기 후방동체 열유동장 및 IR 신호 예측 시스템)

  • Moon, Hyuk;Yang, Young-Rok;Chun, Soo-Hwan;Choi, Seong-Man;Myong, Rho-Shin;Cho, Tae-Hwan
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.7
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    • pp.652-659
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    • 2011
  • A computational system to predict flowfield and infrared signature in aircraft exhaust system is developed. As the first step, a virtual mission profile is considered and an engine is selected through a performance analysis. Then a nozzle that meets the requirement of each mission is designed. The internal flow in the exhaustion nozzle at the maximum thrust is analyzed using a state-of-the-art CFD code. In addition, a system to combine information of the skin temperature distribution of the nozzle and after-body surface with an infrared prediction code is developed. Finally, qualitative results for the infrared signature reduction design are obtained by investigating the infrared signature level under various conditions.

Aerodynamic Design of the SUAV Proprotor (스마트무인기 프롭로터 공력설계)

  • Choi, Seong-Wook;Kim, Yu-Shin;Park, Young-Min;Kim, Jai-Moo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.33 no.9
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    • pp.16-26
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    • 2005
  • The aerodynamic design of a proprotor for the Smart UAV adopting tiltrotor aircraft concept is conducted in this study. Since proprotor of tiltrotor aircraft is operated at both rotary and fixed wing mode with single configuration rotor, the proprotor has to be designed to meet performance requirements for both flight modes. The aerodynamic design of proprotor is accomplished by combining three sources of data - the proprotor performance data, the aerodynamic data of vehicle, and the performance data of engine. The performance analysis code for proprotor is based on the combined momentum and blade element theory and validated by comparison with the TRAM data. In order to design configuration for a proprotor satisfying requirements for both rotary and fixed wing mode, various kind of performance maps are constructed for many performance and configuration parameters. From the analysis the twist angle of 38 degrees and the solidity of 0.118 are decided to be the optimal geometric parameters for both operating conditions.

Numerical Simulation of Bullet Impact for Fuel Cell of Rotorcraft (회전익항공기용 연료셀 피탄 수치모사 연구)

  • Kim, Hyun-Gi;Kim, Sung Chan
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.25 no.5
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    • pp.405-411
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    • 2012
  • Inside a rotorcraft fuel cell, pipes and components are located for fuel storage and fuel supply into the engine. Utility helicopters, operated in battle fields, fly at lower altitude compared to fixed-wing aircraft and hence are more likely to be exposed to gunfire. Since internal pressure of fluid increases when hit, the effect on LRU due to increase in pressure must taken into account when designing the aircraft for survivability. However, it is costly and time consuming to manufacture a fuel cell for gunfire test, and due to constraints from usage of live ammunition, related data gathered through numerical simulation is needed. In this study, numerical simulation on rotorcraft fuel cell exposed to gunfire was carried out using Autodyn to analyze bullet movement inside the fuel cell after hit, and internal pressure of fluid and equivalent stress on fuel cell assessed.

Analysis of Flow and Infrared Signature Characteristics according to UCAV Nozzle Shape (무인전투기 배기구 형상에 따른 유동 및 적외선 신호 특성 분석)

  • Noh, Sooyoung;Bae, Ji-Yeul;Kim, Jihyuk;Nam, Juyeong;Jo, Hana;Cho, Hyung Hee
    • Journal of the Korean Society of Propulsion Engineers
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    • v.23 no.5
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    • pp.27-35
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    • 2019
  • Stealth technology is a technique to avoid detection from detectors such as radar and infrared seekers. In particular, detection by infrared signature is more threatening because infrared missiles detect heat from the aircraft itself. Therefore, infrared stealth technology is essential for ensuring the survival of aircraft and unmanned combat aerial vehicles (UCAV). In this study, we analyzed aerodynamic and infrared stealth performance in relation to UCAV nozzle design. Based on simulation results, a double serpentine nozzle was effective in reducing the infrared signature because it could shield high-temperature components in the engine. In addition, we observed that the infrared signature was reduced at the turning position of the duct located at the rear part of the double serpentine nozzle.

Effects of Chloride and Sulfate Ions on Corrosion Behaviors of Structural Materials Based on Design of Experiment (실험계획에 기반한 수돗물 성분(Chloride and Sulfate Ions)의 구조재료 부식 영향성 고찰)

  • Dong-In Lim;Heng-Su Noh;Hyeok-Jun Kwon;Sung-Ryul Park;Man-Sik Jo;Doo-Youl Lee
    • Corrosion Science and Technology
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    • v.22 no.3
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    • pp.201-213
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    • 2023
  • Corrosion management of an aircraft and its engine relies on rinsing and cleaning using tap water. Few studies have reported effects of tap water species on corrosion behaviors of structural materials. In this study, a series of experiments were conducted based on the design of experiment. Solutions with different levels of chloride and sulfate ions were prepared using a full factorial design. Two structural materials (aluminum alloy and steel) were used for an alternate immersion test. Weight loss was then measured. In addition, a silver specimen was utilized as a sensor for chloride deposition measurement. The silver specimen was examined using the electrochemical reduction method, XPS, and SEM-EDS. Surface analysis revealed that levels of chloride and sulfate ions were sufficient for the formation of silver chloride and silver surface. Statistical analysis of weight loss and chloride deposition rate showed significant differences in measured values. Concentration of chloride ions greatly affected corrosion behaviors of structural materials. Sulfate ion hindered the adsorption reaction. These results emphasize the importance of controlling ion concentration of tap water used for cleaning and rinsing an aircraft.

The Study for Fracture in the First Stage Blade of Aircraft Engine (항공기엔진용 1단계 터빈블레이드에 대한 파손 연구)

  • Yoon, Youngwoung;Park, Hyoungkyu;Kim, Jeong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.10
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    • pp.806-813
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    • 2018
  • The fracture of a turbine blade of aerospace engine is presented. Although there are a lot of causes and failure modes in blades, the main failure modes are two ways that fracture and fatigue. Degradation of blade material affects most failure modes. Total propagation of failure in this study specifies failure of fracture type. Some section appears fatigue mode. Especially since this study describes analysis of failure for blade in high temperature, it can be a case in point. Analysed blade is Ni super alloy. Investigations of blade are visual inspection, material, microstructure, high temperature stress rupture creep test, analysis and fracture surface, etc. The root cause for fracture was stress rupture due to abnormal thermal environment. Thermal property of Ni super alloy is excellent but if each chemical composition of alloys are different due to change mechanical properties, selection of material is very important.

Failure Data Analysis of J79 Engine Transfer Gearbox for Aircraft Maintenance Planning (항공기 정비계획을 위한 J79 엔진 Transfer Gearbox의 고장데이터 분석)

  • Choi, Jae-Man;Yang, Seung-Hyo;Hwang, Young-Ha;Son, Ik-Sang;On, Yong-Sub;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.6
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    • pp.781-787
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    • 2010
  • Forecasting possible failure characteristics is very important in maintenance planning because it helps in predicting any future failures and determining the optimum replacement interval. This paper examines the time.to-failure distribution of the transfer gearbox of a J79 engine by using a probability plotting technique which is one of the most convenient techniques for reliability analysis. Various probability distributions are evaluated for determining the suitable probability distribution of the failure data of the transfer gearbox, and the resulting correlation coefficient indicates that failure data have a lognormal distribution. The expected number of unscheduled maintenance actions and the optimum replacement interval for various values of cost ratios are determined.

Numerical simulation and investigation of jet impingement cooling heat transfer for the rotor blade

  • Peiravi, Amin;Bozorg, Mohsen Agha Seyyed Mirza;Mostofizadeh, Alireza
    • Advances in aircraft and spacecraft science
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    • v.7 no.6
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    • pp.537-551
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    • 2020
  • Investigation of leading edge impingement cooling for first stage rotor blades in an aero-engine turbine, its effect on rotor temperature and trailing edge wake loss have been undertaken in this study. The rotor is modeled with the nozzle for attaining a more accurate simulation. The rotor blade is hollowed in order for the coolant to move inside. Also, plenum with the 15 jet nozzles are placed in it. The plenum is fed by compressed fresh air at the rotor hub. Engine operational and real condition is exerted as boundary condition. Rotor is inspected in two states: in existence of cooling technique and non-cooling state. Three-dimensional compressible and steady solutions of RANS equations with SST K-ω turbulent model has been performed for this numerical simulation. The results show that leading edge is one of the most critical regions because of stagnation formation in those areas. Another high temperature region is rotor blade tip for existence of tip leakage in this area and jet impingement cooling can effectively cover these regions. The rotation impact of the jet velocity from hub to tip caused a tendency in coolant streamlines to move toward the rotor blade tip. In addition, by discharging used coolant air from the trailing edge and ejecting it to the turbines main flow by means of the slot in trailing edge, which could reduce the trailing edge wake loss and a total decrease in the blade cooling loss penalty.

A Study in the High Temperature Wear and Thermal Shock Resistance of the Functional Gradient Thermal Barrier Coating by Air Plasma Spray with ZrO$_2$ (APS법에 의한 경사기능성 지르코니아 열장벽 피막의 열충격 및 고온내마모 특성에 관한 연구)

  • 한추철;박만호;송요승;변응선;노병호;이구현;권식철
    • Journal of the Korean institute of surface engineering
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    • v.30 no.4
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    • pp.272-280
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    • 1997
  • The Thermal Barrier Coation(TBC) to improve the that barrier and wear resistant propenrty in high temperature ofthe aircraftength between the accumlation of the aircraft engine and the automobile engine has usually the two layer structure. One is a creamic top layer for heat insulation and the other is a metal bond layer to facilitate the bond strength between the top ceramic layer and the substrate. But, the coated layers should be peeled off because of the accumulation of the thermal stress by the differance of the thermal expantion coefficient between metal and ceramics in a hrat cyclic environment. In this study, the intermediate layer by plasm spray process was introduced to reduce the thermal stress. The powders of plasm spray coating were the Yttria Stabilized Zirconia (YSZ), the Magnesia Stabillized Zirconia(MSZ) and NiCrAlY. the intermediate layer was sprayed with the powders of the bond cast for the purpose of test were executed. The high temperature wear resistance tends to decreasnceee wear and thermal shock test were exeucuted. The high temperature were resistance of the YSZ TBC is better that of the MSZ TBC. The wearrsistance tends to decrease accoring to incresing the temperature between $400^{\circ}C$to $600^{\circ}C$. The thermal shock life of the 3 layer TBC with YSZ top casting was the most outstanding thermal shock rsisstasnce. This means that the intermediate layer should play an importnat roll to alleviate the diffrerence of the thermal expansion coef frcients between metallic layer and cermics layer.

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