• Title/Summary/Keyword: Air-Bearing stiffness

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A study on performance of slot restrictor bearing with a variation in circumferencial direction (원주방향 변화를 갖는 슬롯 레스트릭터 베어링의 성능 연구)

  • 박정구;김경웅
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.350-357
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    • 1998
  • Slot restrictor air journal bearing has high load capacitance and high stiffness. Stability characteristics of slot restrictor air journal bearing are studied theoretically to forecast and to prevent the whirl instability. As for the high speed rotating machinery, the instability called 'whirl' occurs when the rotor rotates at a speed more than twice the resonant speed. Once the whirl occurs, rubbing contact between the journal and the bearing occurs mostly and the bearing-rotor system is destroyed ultimately. Therefore, the forecasting and prevention of the occurence of whirl instability is a very important subject especially to develop highly efficient high speed machinery. The bearing with the slot restrictor that varies about circumferencial direction is used for the purpose of the prevention of whirl instability.

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A Miniature Air-Bearing Positioning Stage with a Magnet-Moving Linear Motor (영구자석 이동형 선형 모터를 가진 초소형 공기베어링 스테이지)

  • Ro, Seung-Kook;Park, Jong-Kweon
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.8 s.197
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    • pp.89-96
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    • 2007
  • In this paper, a new air bearing stage with magnetic preload and a linear motor has been developed for the small precision machine systems. The new air bearing stage is unique in the sense that permanent magnets attached bottom of the iron core of table are used not only for preloading air bearings in vertical direction but also for generating thrust force by current of the coil at base. The characteristics of air bearings using porous pads were analyzed with numerical method, and the magnetic circuit model was derived for linear motor for calculating required preload force and thrust force. A prototype of single axis miniature stage with size of $120(W){\times}120(L){\times}50(H)\;mm^3$ was designed and fabricated and examined its performances, vertical stiffness, load capacity, thrust force and positioning resolution.

Study on the Oil-free Turbocharger Supported by Air Foil Bearing (공기 포일 베어링으로 지지되는 무급유 터보 과급기 회전체 설계에 대한 연구)

  • Lee, Yong-Bok;Kim, Tae-Ho;Kim, Chang-Ho;Lee, Nam-Soo
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.453-458
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    • 2002
  • The feasibility study on supporting a turbocharger rotor on air foil bearing is investigated. Based on finite difference method and Newton-Raphson method, the static equilibrium position of a turbocharger rotor is predicted. And using finite difference method and perturbation method, dynamic characteristics of air foil bearings are calculated. Rotordynamic analysis is performed by finite element method, with collaboration of calculated stiffness and damping of foil bearing. The effect of compliance and clearance of bump foil bearing on the oil-free turbocharger is investigated in terms of rotordynamics. And the critical speeds, eccentricity ratio, vibration amplitude, and stability are considered. It is demonstrated that foil bearings offer a rlausible replacement for oil-lubricated bearings in turbocharger.

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The development of the air-spindle for using to machining the die and mold (하이브리드 외부가압 공기베어링에서 노즐 위치에 따른 부하지지력 특성)

  • 이득우;이종렬;황성철;이준석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.466-470
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    • 2000
  • Externally pressurized air journal bearing has been widely used in high-speed spindle system and precision machinery because of its characteristics such as substantially low frictional loss, low heat generation and averaging effect leading better running accuracy. But air journal bearing have a disadvantage of the low load capacity due to the low viscosity. In this paper, The air journal bearing design to overcome the defects of air bearing such as low stiffness and dimping coefficients was investigated theoretically.

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Rotordynamic Design of the Micro Gas Turbine Supported by Air Foil Bearings (공기포일베어링에 지지된 마이크로가스터빈의 회전체동역학적 설계)

  • Kim, Young-Cheol;Han, Jung-Wan;Kim, Kyung-Woong;Kim, Soo-Yong
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.662-667
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    • 2003
  • This paper presents a performance analysis of the 1st generation bump foil journal bearings for the micro gas turbine TG75. Static performances such as load capacity and attitude angle are estimated by using soft elasto-hydrodynamic analysis technique, and dynamic performances such as stiffness and damping coefficients are estimated by perturbation method. Rotordynamic analysis for TG75 is performed by using the bearing analysis results. TG75 rotor has 2 horizontal and vertical directional natural modes due to the bearing stiffness characteristics. TG75 rotor will be stably operated between the 1st bending mode at 33000cpm and the 2nd bending mode at 85500cpm. Unbalance response analysis results satisfy the API vibration criteria.

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Free and Forced Vibration Analysis of a Hard Disk Drive Considering the Flexibility of Spinning Disk-Spindle, Actuator and Supporting Structure (회전 디스크-스핀들, 액츄에이터와 지지구조의 유연성을 고려한 하드 디스크 드라이브의 고유 및 강제 진동 해석)

  • Seo, Chan-Hee;Jang, Gun-Hee;Lee, Ho-Seong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.660-665
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    • 2006
  • This paper presents a finite element method to analyze the free and forced vibration of a hard disk drive (HDD) considering the flexibility of a spinning disk-spindle with fluid dynamic bearings (FDBs), an actuator with pivot bearings, an air bearing between head-disk interface and the base with complicated geometry. Finite element equation of each component is consistently derived with the satisfaction of the geometric compatibility of the internal boundary between each component. The spinning disk, hub and FDBs are modeled by annular sector elements, beam elements and stiffness and damping elements, respectively. The actuator am, E-block, suspension and base plate are modeled by tetrahedral elements. The pivot bearing in the actuator and the air bearing between head-disk interfaces are modeled by the stiffness element with five degrees of freedom and the axial stiffness, respectively. A global matrix equation obtained by assembling the finite element equations of each substructure is transformed to a state-space matrix-vector equation, and both damped natural frequencies and modal damping ratios are calculated by solving the associated eigenvalue problem with the restarted Arnoldi iteration method. Modal and shock testing are performed to show that the proposed method well predicts the vibration characteristics of a HDD.

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Development of Turbo Expanders with Hydrostatic Bearings for Hydrogen Liquefaction Plants (정압 베어링을 적용한 수소 액화 공정용 터보 팽창기 개발)

  • Lee, Donghyun;Kim, Byungock;Park, Mooryong;Lim, Hyungsoo
    • Tribology and Lubricants
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    • v.37 no.3
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    • pp.91-98
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    • 2021
  • This paper presents a hydrostatic bearing design and rotordynamic analysis of a turbo expander for a hydrogen liquefaction plant. Th~e turbo expander includes the turbine and compressor wheel assembled to a shaft supported by two hydrostatic radial and thrust bearings. The rated speed is 75,000 rpm and the rated power is 6 kW. For the bearing operation, we use pressurized air at 8.5 bar as the lubricant that is supplied to the bearing through the orifice restrictor. We calculate the bearing stiffness and flow rate for various gauge pressure ratios and select the orifice diameter providing the maximum bearing stiffness. Additionally, we conduct a rotordynamic analysis based on the calculated bearing stiffness and damping considering design parameters of the turbo expander. The predicted Cambell diagram indicates that there are two critical speeds under the rated speed and there exists a sufficient separation margin for the rated speed. In addition, the predicted rotor vibration is under 1 ㎛ at the rated speed. We conduct the operating test of the turbo expander in the test rig. For the operation, we supply pressurized air to the turbine and monitor the shaft vibration during the test. The test results show that there are two critical speeds under the rated speed, and the shaft vibration is controlled under 2.5 ㎛.

A Study on the Oil-free Turbocharger Supported by Air Foil Bearing (공기 포일 베어링으로 지지되는 무급유 터보 과급기 회전체 설계에 대한 연구)

  • Lee Yong-Bok;Kim Tae-Ho;Kim Chang-Ho;Sa Jong-Sung;Lee Nam-Soo
    • The KSFM Journal of Fluid Machinery
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    • v.6 no.1 s.18
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    • pp.51-56
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    • 2003
  • The feasibility study on the oil-free turbocharger supported by air foil bearings is investigated. Using the perturbation method, dynamic characteristics of air foil bearings are calculated based on the static equilibrium position of a turbocharger rotor is predicted. With collaboration of calculated stiffness and damping of foil bearing, rotordynamic analysis is performed using the finite element method. The effects of bump compliance and bearing clearance on rotordynamic characteristics of the oil-free turbocharger such as the critical speeds, eccentricity ratio, vibration amplitude and stability are investigated.

An Analysis of Characteristics of Air-Lubricated Foil Journal Bearings (공기윤활 포일 베어링의 특성해석)

  • 김종수;이준형;최상규
    • Tribology and Lubricants
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    • v.17 no.2
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    • pp.97-108
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    • 2001
  • This paper describes the development of performance analysis technique for a leaf-type gas lubricated fail bearing. Stiffness coefficient and frictional damping due to the slip between all contacts of leaves are evaluated for various leaf structures. The fluid film thickness and pressure distribution are computed but it is not considered the elastic deformation by film pressure. The analysis results include the effects that the curvature radius and the length of leaf and the friction coefficient have on the static and dynamic characteristics of the foil bearings.

Development of a Miniature Air-bearing Stage with a Moving-magnet Linear Motor

  • Ro, Seung-Kook;Park, Jong-Kweon
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.1
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    • pp.19-24
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    • 2008
  • We propose a new miniature air-bearing stage with a moving-magnet slotless linear motor. This stage was developed to achieve the precise positioning required for submicron-level machining and miniaturization by introducing air bearings and a linear motor sufficient for mesoscale precision machine tools. The linear motor contained two permanent magnets and was designed to generate a preload force for the vertical air bearings and a thrust force for the stage movement. The characteristics of the air bearings, which used porous pads, were analyzed with numerical methods, and a magnetic circuit model was derived for the linear motor to calculate the required preload and thrust forces. A prototype of a single-axis miniature stage with dimensions of $120\;(W)\;{\times}\;120\;(L)\;{\times}\;50\;(H)\;mm$ was designed and fabricated, and its performance was examined, including its vertical stiffness, load capacity, thrust force, and positioning resolution.