• Title/Summary/Keyword: Age replacement policy

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Some Results on Availability of Repairable Component and Repairable Coherent System

  • Cha, Ji-Hwan
    • Communications for Statistical Applications and Methods
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    • v.10 no.1
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    • pp.191-202
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    • 2003
  • Availability is an important measure of performance of a repairable component. In this paper, the explicit expression for the availability of a repairable component, which is subject to the policy II(Age Replacement Policy) of Barlow and Hunter (1960), is obtained and the existence of the steady state availability is shown. The steady state availabilities of the model are also obtained for the cases when the mean of the minimal repair time is increasing at a geometric rate or linearly increasing, In order to show the importance and the utility of the obtained result, we also consider an illustrative example of the repairable coherent system whose components are repairable, and the obtained results are applied to derive the steady state availability of the whole system. In this situation, we can see that the condition of the existence of the steady state availability for each component is essential. Some remarks on the optimal replacement policy that maximizes the steady state availability are also given.

An Analysis of Grinding Effects and Economic Life of Cutting Tool with Proportional Age Reduction Model (비례 수명 감소 모형을 사용한 절삭공구의 연마효과 및 경제적 수명 분석)

  • Oh, Sung-Youl;Hong, Jung-Wan;Lee, Sang-Cheon;Lie, Chang-Hoon
    • IE interfaces
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    • v.19 no.4
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    • pp.316-323
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    • 2006
  • In this study, based on Weibull proportional age reduction model and age replacement policy, we analyze economic life of cutting tool which allows re-grinding. Re-grinding task, usually for high-priced machining tools(e.g., broaching tool), is a kind of preventive maintenance activities to extend tool life at the completion of a lot production. The numerical results are also presented. Among the parameters of Weibull proportional age reduction model, the re-grinding effect parameter and Weibull shape parameter have a strong effect on economic tool life, and in the cost parameters, shortage cost is most sensitive. With further study on the parameter estimation of tool life process and cost function, this study can be expected to give more practical contribution to management of general machining tools.

A Stochastic Optimization Model for Equipment Replacement Considering Life Uncertainty (수명의 불확실성을 반영한 추계학적 장비 대체시기 결정모형)

  • 박종인;김승권
    • Journal of the military operations research society of Korea
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    • v.29 no.2
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    • pp.100-110
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    • 2003
  • Equipment replacement policy may not be defined with certainty, because physical states of any technological system may not be determined with foresight. This paper presents Markov Decision Process(MDP) model for army equipment which is subject to the uncertainty of deterioration and ultimately to failure. The components of the MDP model is defined as follows: ⅰ) state is identified as the age of the equipment, ⅱ) actions are classified as 'keep' and 'replace', ⅲ) cost is defined as the expected cost per unit time associated with 'keep' and 'replace' actions, ⅳ) transition probability is derived from Weibull distribution. Using the MDP model, we can determine the optimal replacement policy for an army equipment replacement problem.

A Simulation Study on The Discounted Cost Distribution under Age Replacement Policy

  • Dohi, Tadashi;Ashioka, Akira;Kaio, Naoto;Osaki, Shunji
    • Industrial Engineering and Management Systems
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    • v.3 no.2
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    • pp.134-139
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    • 2004
  • During the last three decades, a few attentions have been paid for investigating the cost distribution for the optimal maintenance problems. In this article, we derive the moment of the discounted cost distribution over an infinite time horizon for the basic age replacement problem. With first two moments of the discounted cost distribution, we approximate the underlying distribution function by three theoretical distributions. Through a Monte Carlo simulation, we conclude that the log-normal distribution is the best fitted one to approximate the discounted cost distribution.

Optimal Stocking for Age-replaced Non-repairable Items (수리 불가능한 품목의 수명교환을 위한 최적 재고정책)

  • Park, Young-Taek;Park, Kyung-Soo
    • Journal of the Korean Operations Research and Management Science Society
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    • v.14 no.2
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    • pp.75-86
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    • 1989
  • Joint stocking and preventive age replacement policy is considered for non-repairable items assuming instantaneous replenishment. A recursive relationship among the optimal preventive replacement ages is obtained, which shows that the preventive replacement ages in a replenishment cycle form an increasing sequence due to the inventory carrying cost. Using this relationship, a procedure is given for determining how many units to purchase on each order and when to replace each unit after it has begun operating so as to minimize the total cost per unit time over an infinite time span. The problem can be simplified if equal preventive replacement ages are assumed, and the solution is very close to that of the original unconstrained problem.

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On Optimal Burn-in and Maintenance Policy

  • Na, Myung Hwan;Son, Young Nam
    • Communications for Statistical Applications and Methods
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    • v.9 no.3
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    • pp.865-870
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    • 2002
  • Burn-in is a widely used method to eliminate the initial failures. Preventive maintenance policy such as age replacement is often used in field operation. In this paper burn-in and maintenance policy are taken into consideration at the same time. The properties of the corresponding optimal burn-in times and optimal maintenance policy are discussed.

A Case Study on Determining the Replacement Interval for the CMB Contactor (CMB접촉기의 교환주기 결정에 관한 사례연구)

  • Park, Min-Heung;Shin, Baek-Chul;Kim, Chul-Su;Choi, Deuck-Ho
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.191-197
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    • 2009
  • As a case study on determining the replacement interval for the CMB contactor, we analyzed a field failure data during 59 months and through the simulation reliability is analyzed. As a result of analyzing the reliability we estimated parameters and analyzed distribution characteristics. Ultimately using the estimated results and applying the Age Replacement Policy considered the cost information, CMB contactor's replacement interval is determined. Through the comparison, analysis between the replacement interval and manufacturing company's, the necessity of replacement interval that is reflected in our operation circumstances is examined.

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Burn-in When Repair Costs Vary With Time

  • Na, Myung-Hwan;Lee, Sangyeol
    • Journal of Korean Society for Quality Management
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    • v.31 no.1
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    • pp.142-147
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    • 2003
  • Burn-in is a widely used method to eliminate the initial failures. Preventive maintenance policy such as block replacement with minimal repair at failure is often used in field operation. In this, paper burn-in and maintenance policy are taken into consideration at the same time. The cost of a minimal repair is assumed to be a non-decreasing function of its age. The problems of determining optimal burn-in times and optimal maintenance policy are considered.

Burn-in When Minimal Repair Costs Vary With Time

  • Na, Myung-Hwan;Lee, Sang-Yeol
    • Proceedings of the Korean Statistical Society Conference
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    • 2002.11a
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    • pp.147-151
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    • 2002
  • Burn-in is a widely used method to eliminate initial failures. Preventive maintenance policy such as block replacement with minimal repair at failure is often used in field operation. In this paper burn-in and maintenance policy are taken into consideration at the same time. The cost of a minimal repair is assumed to be a non-decreasing function of its age. The problems of determining optimal burn-in times and optimal maintenance policy are considered.

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Determination of Container Ship' s Economical Replacement Policy by Fuzzy Annual Equivalent Cost Method (퍼지 연등가 비용법을 이용한 선박의 경제적 교체시기 결정)

  • Jang, Woon-Jae;Keum, Jong-Soo
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2007.12a
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    • pp.241-242
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    • 2007
  • This paper aims to determination of container ship's economical replacement policy by Fuzzy Annual Equivalent Cost Method Especially, though there was much vagueness to expense for calculation of container ship's economical life, this paper expressed such vague nature with a fuzzy number. And this paper developed the fuzzy expense model with a fuzzy number, and to analyze more practically than an expense model, was decided economical life-age with an application in a containership of various volumes.

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