• 동력기계공학회지
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• 제21권3호
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• pp.37-44
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• 2017

In this study, failure analysis of the angular pin for molding machines to aluminum component molding was carried out. SM45C steel was used for the angular pin, it was surface hardened by the induction surface hardening heat treatment. The cross section of damaged angular pin was observed, and micro Vickers hardness value from the fractured part was measured. Brittle fracture was occurred from the fracture surface of angular pin, therefore, impact toughness value was evaluated by V-notch Charpy impact test. It was confirmed that the impact absorption energy was high when was tempered at a high temperature for a long time, and the toughness was slightly increased. Also, 2-parameter Weibull statistical analysis was investigated in order to evaluate the reliability of the measured micro Vickers hardness values and absorbed energy. The micro Vickers hardness and absorbed energy well followed a two-parameter Weibull probability distribution, respectively. The reverse design against angular pin was proposed as possible by using test results.

• Steel and Composite Structures
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• 제47권5호
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• pp.615-631
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• 2023

Steel corrosion induces structural deterioration of concrete-filled steel tubes (CFSTs), and any potential extreme action on a corroded CFST would pose a severe threat. This paper presents a comprehensive investigation on the lateral impact behaviour of CFSTs suffering from localised pitting corrosion damage. A refined finite element analysis model is developed for the simulation of locally corroded CFSTs subjected to lateral impact loads, which takes into account the strain rate effects on concrete and steel materials as well as the random nature of corrosion pits, i.e., the distribution patterns and the geometric characteristics. Full-range nonlinear analysis on the lateral impact behaviour in terms of loading and deforming time-history relations, nonlinear material stresses, composite actions, and energy dissipations are presented for CFSTs with no corrosion, uniform corrosion and pitting corrosion, respectively. Localised pitting corrosion is found to pose a more severe deterioration on the lateral impact behaviour of CFSTs due to the plastic deformation concentration, the weakened confinement and the reduction in energy absorption capacity of the steel tube. An extended parametric study is then carried out to identify the influence of the key parameters on the lateral impact behaviour of CFSTs with localised pitting corrosion. Finally, simplified design methods considering the features of pitting corrosion are proposed to predict the dynamic flexural capacity of locally pitted CFSTs subjected to lateral impact loads, and reasonable accuracy is obtained.

• 한국자동차공학회논문집
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• 제10권4호
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• pp.181-191
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• 2002

The homogenization method is applied to maximize crash energy absorption for a given volume. Optimization analysis off closed-hat type example problem is conducted with different impact velocities and thicknesses. The results show that the bending-type deformation for the original design is changed to the folding-type deformation for a new design with a hole, which is partly due to the increase of the crash energy absorption for the new design. Dynamic mean crushing loads of the original and new design are compared with those by the theoretical equation by Wierzbicki. It shows that the dynamic mean crushing loads of new designs are very close to those by Wierzbicki's equation.

• 한국재료학회지
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• 제2권5호
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• pp.366-374
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• 1992

S-2유리섬유직물과 폴리에스터 수지로 구성된 적충복합재료를 케블라 49 Thread로 1/2인치, 1인치 2인치 간격으로 스티칭하여 스티칭 간격에 따른 물성과 충격 강도의 변화로부터 최적스티칭 조건을 구하였으며 또한 스티칭하지 않은 적층복합재료와의 물성차를 비교연구하였다. 인장실험과 3점굽힘실험을 통해 시편의 종류별 기본 물성을 알아보았고, 234.7J의 충격에너지를 가해 시편의 파단 현상과 에너지 흡수 능력을 조사하였다. 파단에너지의 약 50% 정도인 110.2J의 충격에너지로 3회 반복실험하여 시편의 손상정도와 충격강도를 비교 검토하였다. 인장실험과 굽힘 실험의 결과 1인치 간격으로 스티칭한 시편이 가장 높은 강도를 보였으며, 충격실험에서도 가장 뛰어난 에너지 흡수능력 및 손상에 대한 저항을 보였다. 반복충격 실험의 결과 스티칭하지 않은 시편은 현저한 충격강도의 감소를 보인 반면 스티칭한 시편은 반복충격에도 에너지 흡수능력이 우수하게 유지되었다. C-scanning으로 손상부위를 관찰한 결과 스티칭으로 인해 손상영역의 확산이 억제되어 현저히 감소함을 보여주었다. 스티칭 간격이 너무 조밀한 경우 강도의 향상보다는 스티칭으로 인한 손상이 더 커져서 1/2인치 간격으로 스티팅한 시편의 경우는 인장강력이나 충격에너지 흡수가 스티칭하지 않은 시편에 비해 오히려 감소하는 결과를 나타내었다. 그러나 이러한 감소에도 불구하고 외부충격에 의한 손상영역의 확산은 효과적으로 억제되어 국부적인 손상만이 발생함을 알 수 있었다.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2004년도 춘계학술대회
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• pp.162-167
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• 2004

The low velocity impact characteristics of composite laminate curved beams are investigated to increase damage tolerance and reduce the deflection. Drop weight impact tests of the composite curved beam were performed with respect to pre-load, then the damage after impact was measured by macrography. Also, finite element analyses were performed using ABAQUS to investigate the stress state of composite curved beam with respect to pre-load and impact. From the investigation, it was found that pre-load of the composite curved beams had much influence on impact damage of the curved beam, which showed good agreement with the experiment results.

• 한국정밀공학회지
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• 제25권8호
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• pp.80-87
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• 2008

This paper investigated into the impact characteristics of the stainless sheet with thickness of 0.7 mm on the stretching boundary condition through three-dimensional finite element analysis. High speed tensile tests were carried out to obtain strain-stress relationships with the effects of the strain rate. The FE analysis was performed by the ABAQUS explicit code. In order to improve an accuracy of the FE analysis, the hyper-elastic model and the damping factor were introduced. Through the comparison of the results of the FE analyses and those of the impact tests, a proper FE model was obtained. The results of the FE analyses showed that the absorption rate of energy maintains almost 82.5-83.5% irrespective of the impact energy level and the diameter of the impact head. From the results of FE analyses, variations of stress, strain, dissipation energy, strain energy density, and local deformation characteristics in the stainless sheet during the collision and the rebound of the impact head were quantitatively examined. In addition, it was shown that the fracture of the specimen occurs when the plastic strain is 0.42 and the maximum value of the plastic dissipation energy of the specimen is nearly 1.83 J.

• Composites Research
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• 제18권3호
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• pp.7-13
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• 2005

본 논문에서는 하이브리드 복합재 철도차량차체에 적용되는 복합적층판에 대한 저속충격시험을 수행하였다. 이를 위해 2.4J, 2.7J 및 4.2J의 세 가지 충격에너지 조건에서 세 가지의 다른 적층구조를 갖는 적층판에 대한 저속충격시험을 수행하였다. 시험에 적용된 직조된 카본/에폭시 적층판의 크기는 $100mm\times100mm$ 이다. 충격시험 후 충격하중이력, 흡수된 에너지 및 손상면적 등이 각 충격에너지와 적층순서에 따라 고찰되었다. 손상면적은 육안검사와 C-scan을 이용하여 동시에 검사하였다. 시험결과 흡수된 에너지는 $[fill]_8$, 적층판이 가장 높았고 $[fill_2,/warp_2)_s$ 적층판이 가장 낮았다. 또한 손상면적은 $[fill]_8$, 적층판에서 가장 넓은데 이것은 상대적으로 흡수에너지가 높기 때문이다.

• 한국염색가공학회지
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• 제28권4호
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• pp.246-252
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• 2016

In comparison to metal alloys, braided composite features a high impact resistance and crash energy absorption potential, and also it still remained competitive stiffness and strength properties. Braiding angle is one of the most important parameters which affect the mechanical behaviors of braided composite. This paper presents transverse low velocity impact failure behavior analysis on the carbon 3D triaxial braided composite tube with the braiding angle of $20^{\circ}$, $50^{\circ}$ and $80^{\circ}$. The flexural behaviour of 3D triaxial braided composite tube under bending loads was studied by conducting quasistatic three point bending test. Also, the low velocity impact responses of the braided composite tubes were also tested to obtain load-displacement curves and energy absorption. Consequently, the increase of the braided angle, the peak load also increases owing to the bigger bending stiffness.

• 한국섬유공학회:학술대회논문집
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• 한국섬유공학회 1991년도 제2차 학술발표초록집
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• pp.88-88
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• 1991

• 한국생산제조학회지
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• 제20권2호
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• pp.169-173
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• 2011

Crash box is introduced to vehicle design to improve the impact performance and reduce the damage of vehicle body at impact speed. The crash box behind bumper can absorb impact energy effectively to improve vehicle safety. Repair cost at collision accident can be cut down by use of this box. The configuration of car body must be designed by considering the characteristic of material due to the deformation of car body happened at impact. Many papers have been published about material of crash box all over the world. The study of crash box with tube expansion type has been going on Korea. This study is done by the simulation analysis about front collisions against 5 kinds of aluminum crash boxes with the basic structure of square section.