• Title/Summary/Keyword: 3D-Finite element program

Search Result 276, Processing Time 0.031 seconds

Finite Element Analysis of Warm Peening Process on Spring Steel for Surface Durability Improvement (스프링강 표면 내구수명 향상을 위한 온간 피닝 공정의 유한요소 해석)

  • Lee, Sangwook;Kim, Jaeyeon;Park, Jaiwon;Byeon, Jaiwon
    • Journal of Applied Reliability
    • /
    • v.18 no.1
    • /
    • pp.72-79
    • /
    • 2018
  • Purpose: Numerical and experimental study was performed to evaluate the effect of peening temperature on the residual compressive stress distribution and magnitude of residual compressive stress at the material surface. Methods: A compressive air-propelled warm peening equipment was designed and manufactured for warm peening test. Results: 3D dynamic finite element (FE) model of the warm peening test was proposed and validity of the proposed FE model was verified by comparing the predicted residual stresses with the measured residual stresses in the open literature. Maximum warm peening temperature and a proper peening time were investigated with the proposed FE model. Conclusion: Compressive residual stress increased remarkably with peening temperature increased. But, peening temperature is greater than $350^{\circ}C$, the effect of peening temperature disappeared. Therefore, maximum peening temperature possibly applicable for warm peening industry might be $350^{\circ}C$ and peening time is 45s.

A Case Study on Engineering Failure Analysis of Link Chain

  • Kim, Tae-Gu;Lee, Seong-Beom;Lee, Hong-Chul
    • Safety and Health at Work
    • /
    • v.1 no.1
    • /
    • pp.43-50
    • /
    • 2010
  • Objectives: The objective of this study was to investigate the effect of chain installation condition on stress distribution that could eventually cause disastrous failure from sudden deformation and geometric rupture. Methods: Fractographic method used for the failed chain indicates that over-stress was considered as the root cause of failure. 3D modeling and finite element analysis for the chain, used in a crane hook, were performed with a three-dimensional interactive application program, CATIA, commercial finite element analysis and computational fluid dynamic software, ANSYS. Results: The results showed that the state of stress was changed depending on the initial position of the chain that was installed in the hook. Especially, the magnitude of the stress was strongly affected by the bending forces, which are 2.5 times greater (under the simulation condition currently investigated) than that from the plain tensile load. Also, it was noted that the change of load state is strongly related to the failure of parts. The chain can hold an ultimate load of about 8 tons with only the tensile load acting on it. Conclusion: The conclusions of this research clearly showed that a reduction of the loss from similar incidents can be achieved when an operator properly handles the installation of the chain.

Behavior and modeling of RC beams strengthened with NSM-steel technique

  • Md. Akter Hosen;Khalid Ahmed Al Kaaf;A.B.M. Saiful Islam;Mohd Zamin Jumaat;Zaheer Abbas Kazmi
    • Structural Engineering and Mechanics
    • /
    • v.88 no.1
    • /
    • pp.67-81
    • /
    • 2023
  • The reinforced concrete (RC) structures might need strengthening or upgradation due to adverse environmental conditions, design defects, modification requirements, and to prolong the expected lifespan. The RC beams have been efficiently strengthened using the near surface mounted (NSM) approach over the externally bonded reinforcing (EBR) system. In this study, the performance of RC beam elements strengthened with NSM-steel rebars was investigated using an experimental program and nonlinear finite element modeling (FEM). Nine medium-sized, rectangular cross-section RC beams total in number made up for the experimental evaluation. The beams strengthened with varying percentages of NSM reinforcement, and the number of grooves was assessed in four-point bending experiments up to failure. Based on the experimental evaluation, the load-displacement response, crack features, and failure modes of the strengthened beams were recorded and considered. According to the experimental findings, NSM steel greatly improved the flexural strength (up to about 84%) and stiffness of RC beams. The flexural response of the tested beams was simulated using a 3D non-linear finite element (FE) model. The findings of the experiments and the numerical analysis showed good agreement. The effect of the NSM groove and reinforcement on the structural response was then assessed parametrically.

On The Parallel Inplementation of a Static/Explicit FEM Program for Sheet Metal Forming (판금형 해석을 위한 정적/외연적 유한요소 프로그램의 병령화에 관한 연구)

  • ;;G.P.Nikishikov
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1995.10a
    • /
    • pp.625-628
    • /
    • 1995
  • A static/implicit finite element code for sheet forming (ITAS3D) is parallelized on IBM SP 6000 multi-processor computer. Computing-load-balanced domain decomposition method and the direct solution method at each subdomain (and interface) equation are developed. The system of equations for each subdomain are constructed by condensation and calculated on each processor. Approximated operation counts are calculated to set up the nonlinear equation system for balancing the compute load on each subdomain. Th esquare cup tests with several numbers of elements are used in demonstrating the performance of this parallel implementation. This procedure are proved to be efficient for moderate number of processors, especially for large number of elements.

  • PDF

Constitutive Model for a Confined Concrete Cylinder with an Unbonded External Steel Jacket

  • Roh, Young-Sook
    • Architectural research
    • /
    • v.17 no.1
    • /
    • pp.41-48
    • /
    • 2015
  • Early investigations focused mainly on manipulating the confinement effect to develop a reinforced concrete column with lateral hoops. Based on this legacy model, Li's model incorporated the additional confinement effect of a steel jacket. However, recent experiments on plain concrete cylinders with steel jackets revealed relatively large discrepancies in the estimates of strength enhancement and the post-peak behavior. Here, we describe a modified constitutive law for confined concrete with an unbonded external steel jacket in terms of three regions for the loading stage. We used a two-phase heterogeneous concrete model to simulate the uniaxial compression test of a $150mm{\times}300mm$ concrete cylinder with three thicknesses of steel jackets: 1.0 mm, 1.5 mm, and 2.0 mm. The proposed constitutive model was verified by a series of finite element analyses using a finite element program. The damaged plasticity model and extended Drucker-Prager model were applied and compared in terms of the level of pressure sensitivity for confinement in 3D. The proposed model yielded results that were in close agreement with the experimental results.

Evaluation of Internally Cured Concrete Pavement Using Environmental Responses and Critical Stress Analysis

  • Kim, Kukjoo;Chun, Sanghyun
    • International Journal of Concrete Structures and Materials
    • /
    • v.9 no.4
    • /
    • pp.463-473
    • /
    • 2015
  • Three full-scale instrumented test slabs were constructed and tested using a heavy vehicle simulator (HVS) to evaluate the structural behavior of internally cured concrete (ICC) for use in pavements under Florida condition. Three mix designs selected from a previous laboratory testing program include the standard mixture with 0.40 water-cement ratio, the ICC with 0.32 water-cement ratio, and the ICC mixture with 0.40 water-cement ratio. Concrete samples were prepared and laboratory tests were performed to measure strength, elastic modulus, coefficient of thermal expansion and shrinkage properties. The environmental responses were measured using strain gages, thermocouples, and linear variable differential transformers instrumented in full-scale concrete slabs. A 3-D finite element model was developed and calibrated using strain data measured from the full-scale tests using the HVS. The results indicate that the ICC slabs were less susceptible to the change of environmental conditions and appear to have better potential performance based on the critical stress analysis.

Axial Impact Collapse Analysis of Spot Welded Hat and Double-hat Shaped Section Members Using an Explicit Finite Element Code

  • Cha, Cheon-Seok;Kim, Young-Nam;Kim, Sun-Kyu;Im, Kwang-Hee;Yang, In-Young
    • Journal of Mechanical Science and Technology
    • /
    • v.16 no.1
    • /
    • pp.32-38
    • /
    • 2002
  • The purpose of this study is to analyze the collapse characteristics of widely used spot welded section members (hat and double hat section, nembers of vehicles) which possess the greatest energy absorbing capacity In an axial impact collapse. This study also suggests how the collapse load and deformation mode are obtained under impact. In the program system presented in this study, an explicit finite element code, LS-DY7A3D, is adopted for simulating complicated collapse behavior of the hat and double hat shaped section members with respect to section dimensions and spot weld pitches. Comparing the results with experiments, the simulation has been verified under a velocity of 7.19 m/sec (impact energy of 1034J)

A Study on Roll Wear in the Roll Forming Process (롤포밍 공정에서의 롤 마모에 관한 연구)

  • Kang, Byung-Seok;Kim, Nak-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.27 no.11
    • /
    • pp.1881-1888
    • /
    • 2003
  • This study show a numerical method to predict roll wear in the roll forming process. Archard's wear model was reformulated in an elemental form to predict volume of roll wear and then wear depth on the roll was calculated using the results of finite element analysis. Abrasive wear occurs at contact area in the roll forming process and the results of simulation are compared with experimental data in production line. The wear simulation approach with 3-D FEM program for roll forming process, SHAPE-RF is in good agreement with it in tendency.

Finite Element Analysis of the Robot Roller Hemming (로봇 롤러 헤밍의 유한요소해석)

  • Chu, Seok-Jae;Kang, Min-Jun
    • Proceedings of the KSME Conference
    • /
    • 2008.11a
    • /
    • pp.475-480
    • /
    • 2008
  • Hemming, especially curl hemming, is required along the wheel housing for safety. Robot roller hemming is suitable for it. In this paper, both the flat hemming and the curl hemming along either the straight profile or the curved profile are analyzed using finite element program MSC.Marc to verify the hemming test results. Both the inner panel and the outer panel are modeled using 3-D solid elements and the roler is modeled using rigid surface. In the curl hemming, there is a case that the curl is not formed if the pre-hemming force is not sufficient. It agrees with the test results.

  • PDF

A Study of prediction problem to Sheet metal forming processing (박판성형 공정에서의 불량 예측에 관한 연구)

  • Ko Hyung-Hoon;Lee Chan-Ho;Moon Won-Sub;Park Young-Keun;Jung Dong-Won
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2005.10a
    • /
    • pp.398-401
    • /
    • 2005
  • The characteristic of sheet metal process is the few loss of material during process, the short processing time and the excellent price and strength. Such press-forming process are the used machine ability and the characteristic, used material, the accuracy of the part which becomes processing and side condition of a process are considered and the designed. The purpose of this study is apply efficiently sheet metal forming processing by 3D formation-analyzed program simulations in the site. By a study, forming process was simulation to drawing and trimming and cam process using static-implicit method software. By making apply this to an industrial site the productivity improvement and cost reduction etc. effect able was predicted.

  • PDF