Browse > Article
http://dx.doi.org/10.3795/KSME-A.2003.27.11.1881

A Study on Roll Wear in the Roll Forming Process  

Kang, Byung-Seok (서강대학교 대학원 기계공학과)
Kim, Nak-Soo (서강대학교 기계공학과)
Publication Information
Transactions of the Korean Society of Mechanical Engineers A / v.27, no.11, 2003 , pp. 1881-1888 More about this Journal
Abstract
This study show a numerical method to predict roll wear in the roll forming process. Archard's wear model was reformulated in an elemental form to predict volume of roll wear and then wear depth on the roll was calculated using the results of finite element analysis. Abrasive wear occurs at contact area in the roll forming process and the results of simulation are compared with experimental data in production line. The wear simulation approach with 3-D FEM program for roll forming process, SHAPE-RF is in good agreement with it in tendency.
Keywords
Wear; Roll Forming Process; Finite Element Method;
Citations & Related Records
연도 인용수 순위
  • Reference
1 Archard, J.F., 1986, 'Friction between Metal surface,' Wear, 113, pp. 3-6   DOI   ScienceOn
2 Bhattacharyya, D. and Panton, S. M., 1989, 'Research and Computer-Aided Design in Cold Roll Forming,' Academic Publishers-Pergamon, 464
3 Serope, K., 2001, 'Manufacturing Processes for Engineering Materials,' Addison-Wesley, pp. 151-155
4 Kiuchi, M., 1973, 'Analytical Study on Cold Roll Forming Process,' Report of the Inst. of Ind. Sci., Univ. of Tokyo, 23(1):1
5 Kiuchi, M. and Koudobashi, T., 1984, 'Automated Design System of Optimum Roll Profiles for Cold Roll Forming,' Proc. 3rd int. Conf. on Rotary Metal Working Process, Kyoto, 423
6 Bhattacharyya, D., Smith, P. D., Yee, C. H. and Collins, I. F., 1984, 'The Prediction of Deformation Length in Cold Roll Forming,' J. Mech. Working Technol., 9:181   DOI   ScienceOn
7 Ona, H., Jimma, T. and Fukoya, N., 1983, 'Experiments into the Cold Roll Forming of Straight Asymmetrical Channels,' J. Mech. Working Technol., 8:273   DOI   ScienceOn
8 Jimma, T. and Ona, H., 1980, 'Optimum Roll Pass Schedules on the Cold Roll Forming Process of Symmetrical Channels,' Proc. 21st Int. M.T.D.R. Conf., 63
9 Ona, H., Jimma, T. and Kozono, H., 1984, 'A Computer-Aided System for Cold Roll Forming,' Advanced Technology of Plasticity, 1:508
10 Hong, S. M. and Kim, N., 1999, 'Finite Element Analysis Simulation for Roll Forming Process,' KSTP 1999 Spring annual Meeting, 207
11 Kim, N. and Oh, S.-I., 1999, 'Analysis Tool for Roll Forming of Sheet Metal Strips by the Finite Elements Method,' Annals of the C.I.R.P, 235
12 Hong, S. M., Kim, D., Yun, H. and Kim, N., 2000, 'Development of Roll Forming Simulation Program,' Society of CAD/CAM Engneers, pp. 417-423
13 Hong, S. M., Cho, H. J. and Kim, N., 1999, 'Rigid-Plastic Finite Element Modeling of Roll Formng Process as a kinematically Steady State Condition,' KSME 99PD, pp. 287-293