• 제목/요약/키워드: 3D printing system

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화상정렬 시스템을 이용한 잉크젯 반복인쇄기술 (For High Aspect Ratio of Conductive Line by Using Alignment System in Micro Patterning of Inkjet Industry)

  • 박재찬;박성준;서상훈;정재우
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2006년도 하계학술대회 논문집 Vol.7
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    • pp.154-154
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    • 2006
  • 글씨 전도성 잉크의 인쇄공정에 있어서 반복인쇄를 정밀하게 수행할 수 있는 기술로서 align system을 개발하였다. 이 system의 resolution 은 0.5um 이며 인쇄 working plate의 이송속도는 최대 1.5m/s 이다. 현재 소성 공정을 포함한 반복인쇄 실험은 30um이상의 drop탄착점 오차를 보이고 있으며, 두께와 전기전도도 향상을 위한 정밀한 align system이 필요하게 되었다. 이를 충족시키기 위해 개발되어진 초정밀 align system은 $1{\sim}2{\mu}m$이내의 오차로 반복인쇄가 가능하며, head가 토출하는 잉크의 straightness 및 전도성 잉크를 토출하는 인쇄평가기의 기계적 정밀도도 확인할 수 있다. 모든 잉크 배선의 두께 항상 인쇄실험이 가능하며, substrate의 종류와 잉크에 제한적이지 않다. 특히 prototype의 기판배선을 위해 PCB에 배선을 형성할 시에 본 system으로 직접 align mark를 지정할 수 있어 기판 내에 미리 제작되어진 align용 인식마크가 불필요하다. 이 system을 이용하여 drop과 배선의 반복인쇄실험을 진행하였으며, 광학현미경과 3D profiler를 사용하여 분석해 보았다.

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저가형 3D프린팅 2축 압력 센서 개발 (Development of Low-cost 3D Printing Bi-axial Pressure Sensor)

  • 최헌수;여준성;성지훈;최현진
    • 로봇학회논문지
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    • 제17권2호
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    • pp.152-158
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    • 2022
  • As various mobile robots and manipulator robots have been commercialized, robots that can be used by individuals in their daily life have begun to appear. With the development of robots that support daily life, the interaction between robots and humans is becoming more important. Manipulator robots that support daily life must perform tasks such as pressing buttons or picking up objects safely. In many cases, this requires expensive multi-axis force/torque sensors to measure the interaction. In this study, we introduce a low-cost two-axis pressure sensor that can be applied to manipulators for education or research. The proposed system used three force sensitive resistor (FSR) sensors and the structure was fabricated by 3D printing. An experimental device using a load cell was constructed to measure the biaxial pressure. The manufactured prototype was able to distinguish the +-x-axis and the +-y-axis pressures.

합성 불산화 이트륨 분말을 이용한 DLP 3D 프린팅용 광경화성 슬러리 제조 (Preparation of Photocurable Slurry for DLP 3D Printing Process using Synthesized Yttrium Oxyfluoride Powder)

  • 김은성;한규성;최정훈;김진호;김응수
    • 한국재료학회지
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    • 제31권9호
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    • pp.532-538
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    • 2021
  • In this study, a spray dryer is used to make granules of Y2O3 and YF3, and then Y5O4F7 is synthesized following heat treatment of them under Ar gas atmosphere at 600 ℃. Single and binary monomer mixtures are compared and analyzed to optimize photocurable monomer system for DLP 3D printing. The mixture of HEA and TMPTA at 8:2 ratio exhibits the highest photocuring properties and low viscosity with shear thinning behavior. The optimized photocurable monomer and synthesized Y5O4F7 are therefore mixed and applied to printing process at variable solid contents (60, 70, 80, & 85 wt.%) and light exposure times. Under optimal light exposure conditions (initial exposure time: 1.2 s, basic exposure time: 5 s), YOF composites at 60, 70 & 80 wt.% solid contents are successfully printed. As a result of measuring the size of the printed samples compared to the dimensions of the designed bar type specimen, the deviation is found to increase as the YOF solid content increases. This shows that it is necessary to maximize the photocuring activity of the monomer system and to optimize the exposure time when printing using a high-solids ceramic slurry.

Development of a Large 3D printer for Manufacturing Form-Liner and Protective Skin of Concrete Structures

  • Jang, Jungsik;Hong, Kee-Jeung
    • International Journal of Internet, Broadcasting and Communication
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    • 제12권3호
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    • pp.74-86
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    • 2020
  • This study discussesresearch and development of large-sized 3D printers that can be applied to construction and civil engineering for various designs of protective casing on foam liner for concrete exteriors. The consistent use of concrete represents the current surroundings. However, concrete exteriors in Korea have not considered the regional characteristics, but the concrete has been poured solely for economical aspects for the last decade or two. There are many cases of poor installation and not enough design development projects to correct it. This study was conducted to apply various patterns, regional characteristics, and 3D printing for protective casing design for foam liner to create various designs for the concrete walls. Therefore, we started researching on a large 3D printer, and designed and developed this system. Considering the chronological process, the properties of concrete structures were identified, the application of designs for concrete in Korea and abroad and the 3D printing materials for the protective casing were surveyed and analyzed, and a stereotype was produced in the first year to study designs for the beauty of concrete surfaces. In the second year, images of regional characteristics were gathered, design ideas for regional promotion were derived, virtual images were produced along with design modeling to simulate the appearances, and verify the effect of application and promotion. Finally, in the third year, the 3D printer for concrete foam liner was constantly improved to analyze the 3D printing program and the various library elements to complete an actual large-sized 3D printer.

3D 프린팅을 이용한 해수분사용 노즐 시제품 개발의 가능성 연구 (A Feasibility Study of Seawater Injection Nozzle Prototype Development by Using 3D Printing)

  • 윤석태;박종천;조용진
    • 한국산학기술학회논문지
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    • 제22권3호
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    • pp.51-57
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    • 2021
  • 함정의 해수냉각 시스템은 화생방전에 의한 유해물질의 세척과 선체 외부의 적외선 신호를 저감하기 위해 설치된다. 시스템은 압력펌프, 각종 배관 그리고 해수분사용 노즐로 구성된다. 그리고 해수의 분사 압력과 노즐 종류에 따라 산포 범위가 결정된다. 따라서 해수의 산포 범위를 넓히고 해수냉각 시스템의 효율을 극대화하기 위해서는 적절한 분사 압력의 설정과 노즐의 최적 설계가 필요하다. 금속재료로 만들어지는 해수분사용 노즐은 초기 개발단계에서 금속 틀을 만들고 최적 성능을 만족할 때까지 수정된다. 이는 많은 시간과 비용을 유발하여 노즐개발에 어려움을 일으킨다. 따라서 본 연구에서는 해수분사용 노즐의 초기 개발단계에서 시제품을 생성하기 위한 3D 프린팅 기술의 적용 가능성을 확인하였다. 이를 위해 3D 프린팅 기술을 이용하여 압출 플라스틱 시험편을 제작하고 인장시험을 통해 시험편의 물리적 특성 값을 측정하였다. 그리고 측정 결과를 유한요소해석 조건에 적용해 해수의 분사 압력에 따른 노즐의 변형과 응력을 계산하였다. 유한요소해석 결과 노즐은 최적 압력에서 탄성 범위 내로 변화하였으며, 구조적으로 안정하다고 판단되어 본 연구의 가능성을 확인하였다.

3DCD (3D Circuit Devices) 개발을 위한 기초 연구 (Basic Research For The 3DCD (3D Circuit Devices))

  • 윤해룡;김호찬
    • 한국정밀공학회지
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    • 제31권12호
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    • pp.1061-1066
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    • 2014
  • Generally electrical circuits are fabricated as PCB(Printed Circuit Board) and mounted on a casing of the product. And it requires lots of other parts and some labor for assembly. Recently a molding technology is increasingly applied to embed simple circuits on a plastic casing. The technology is called as MID(Molded Interconnected Device). Therefore this paper introduces a new MID fabrication process by using direct 3D printing technology.

신속 시작법용 액적 생성 장치에서의 액적 생성에 대한 연구 (A Study on the Drop Formation of the Liquid Jet Device for Rapid Prototyping)

  • 이우일;김선민;박종선
    • 대한기계학회논문집B
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    • 제25권8호
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    • pp.1021-1029
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    • 2001
  • Rapid prototyping(RP) is a novel technology to create 3D products directly from CAD system. This study proposes a new RP method which uses the PZT ceramic plate to make a Drop-On-Demand liquid jet from the nozzle. The characteristic of drop formation in the new system is investigated both numerically and experimentally. The optimal drop for 3-D Printing can be obtained by the proper amplitude and frequency of the applied voltage. Also the process of the drop formation is analyzed using the pressure wave theory and verified by numerical simulation. First, the pressure wave generated by the deformation of the Piezo-plate at the nozzle is analyzed by solving the 2D axisymmetric wave equation via Finite Element Method. Finally, the drop formation process is simulated using a commercial software, FLOW 3D considering the pressure at the nozzle obtained by solving the wave equation as the boundary condition.

3D 프린터 다중 관리를 위한 IoT 시스템 설계 (Design of IoT System for 3D PRINTER Multi-Management)

  • 장대성;이효승;오재철
    • 한국전자통신학회논문지
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    • 제15권4호
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    • pp.759-764
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    • 2020
  • 4차 산업혁명에 맞춰 제조·생산의 패러다임 또한 변경되고 있는 상황에서 인더스트리 4.0에 대한 사회적 요구 및 방향은 이미 되돌릴 수 없으며, 그로 인하여 3D프린팅 기술의 확장성과 범용성이 주목받고 있다. 3D 프린터는 제품 개발 비용 감소를 위한 목적으로 개발된 기술로, 최근 3D 프린터 기술특허가 만료되면서 관련 기술이 공개되었고 이를 적용한 다양한 기술이 연구 개발되고 있으며 이로 인해 다양한 특이점이 발견 및 보완되고 있다. 이에 본 연구에서는 3D 프린터 사용에 있어 오프라인에서 기계를 직접 조정하고, 모델링 데이터의 직접 입력을 통해 3D프린팅 시작해야 하는 현재 출력방식에 대한 불편함을 보완하기 위해 다중 3D 프린터에 대한 실시간 온라인 출력요청 및 정상적인 출력물을 기대할 수 있는 모니터링 기능 그리고 다중 3D 프린터에 대한 온라인 실시간 원격관리 기능을 수행하기 위해 IoT 시스템에 대한 설계를 제안한다.

Assessment of Internal Fitness on Resin Crown Fabricated by Digital Light Processing 3D Printer

  • Kang, Wol;Kim, Min-Su;Kim, Won-Gi
    • 치위생과학회지
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    • 제19권4호
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    • pp.238-244
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    • 2019
  • Background: Recently, three-dimensional (3D) printing has been hailed as a disruptive technology in dentistry. Among 3D printers, a digital light processing (DLP) 3D printer has certain advantages, such as high precision and relatively low cost. Therefore, the latest trend in resin crown manufacturing is the use of DLP 3D printers. However, studies on the internal fitness of such resin crowns are insufficient. The recently introduced 3D evaluation method makes it possible to visually evaluate the error of the desired area. The purpose of this study is to evaluate the internal fitness of resin crowns fabricated a by DLP 3D printer using the 3D evaluation method. Methods: The working model was chosen as the maxillary molar implant model. A total of 20 resin crowns were manufactured by dividing these into two groups. One group was manufactured by subtractive manufacturing system (PMMA), while the other group was manufactured by additive manufacturing system, which uses a DLP 3D printer. Resin crowns data were measured using a 3D evaluation program. Internal fitness was calculated by root mean square (RMS). The RMS was calculated using the Geomagic Verify software, and the mean and standard deviation (SD) were measured. For statistical analysis, IBM SPSS Statistics for Windows ver. 22.0 (IBM Corp., USA) was used. Then, independent t-test was performed between the two groups. Results: The mean±SD of the RMS were 41.51±1.51 and 43.09±2.32 for PMMA and DLP, respectively. There was no statistically significant difference between PMMA and DLP. Conclusion: Evaluation of internal fitness of the resin crown made using a DLP 3D printer and subtractive manufacturing system showed no statistically significant differences, and clinically acceptable results were obtained.