• Title/Summary/Keyword: 2nd Sintering

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The Characterizations of Tape Casting for Low Temperature Sintered Microwave Ceramics Composite (저온소성 마이크로파 유전체 세라믹스 복합체의 Tape Casting특성)

  • Lee, Woo-Suk;Kim, Chang-Hwan;Ha, Mun-Su;Jeong, Soon-Jong;Song, Jae-Sung;Ryu, Bong-Ki
    • Journal of the Korean Ceramic Society
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    • v.42 no.2 s.273
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    • pp.132-139
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    • 2005
  • Sintering behavior of $BaO-Nd_{2}O_3-TiO_2$ with a Pb-based glassceramics frit were investigated in order to understand an effect of glassceramics as a low temperature sintering agent on dielectric ceramics. A green sheet form was fabricated through tape casting method with the glassceramic fut added $BaO-Nd_{2}O_3-TiO_2$. The dispersion properties, rheological properties and final density of dielectric composit slurry as a function of amount and composition of organic additives was examined. The dispersants' addition was effective in controlling dispersion of the ceramics in solution. The addition of excessive dispersant showed adverse effect on dispersion. The prepared slurries, containing ceramic : powders, glass-ceramics and various kinds of organic viechles, exhibited typical shear thinning behavior. The best properties of tape casting appeared powder to solvent ratio 65 : 35 and amount of the binder 6 wt$\%$ and plasticizer 3 wt$\%$. The viscosity of the slurry was 677 cps and green/sintered density in the tape was $3.3 g/cm^3,\;5.56 g/cm^3$ respectively.

Structural and Dielectric Properties of (Sr.Ca)$TiO_3$-based Ceramics with the Substitution of Ca (Ca 치환에 따른 (Sr.Ca)$TiO_3$계 세라믹스의 구조적 및 유전 특성)

  • 최운식;강재훈;서용진;김창일;김충혁;박용필
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.14 no.11
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    • pp.879-884
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    • 2001
  • In this paper, the structural and dielectric properties of (Sr$_{l-x}$Ca$_{x}$)TiO$_3$ (0$\leq$x$\leq$0.2) -based grain boundary layer ceramics were investigated by XRD, SEM and HP4194A. The ceramics were fabricated by the conventional mixed oxide method. The sintering temperature and time were 1420~152$0^{\circ}C$ and 4 hours, respectively. The average grain size and the lattice constant were decreased with increasing content of Ca. The average grain size was increased with increase of sintering temperature. The relative density of all specimens was 96~98%. The 2nd Phase formed by the thermal diffusion of CuO from the surface leads to very excellent dielectric properties, that is, $\varepsilon$$_{r}$>50000, tan $\delta$<0.05, $\Delta$C<$\pm$10%. The appropriate Ca content was under 15 ㏖%.s under 15 ㏖%.%.

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Capacitive-Voltage properties of$(Sr{\cdot}Ca)TiO_{3}$ Ceramics ($(Sr{\cdot}Ca)TiO_{3}$ 세라믹스의 용량-전압 특성)

  • Kang, Jae-Hun;Choi, Woon-Shik;Kim, Chung-Hyeok;Kim, Jin-Sa;Park, Yong-Pill;Song, Min-Jong
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.11b
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    • pp.34-37
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    • 2001
  • In this study, the capacitance-voltage properties of $(Sr_{1-x}\cdot Ca_x)TiO_3(0.05{\leq}x{\leq}0.20)$-based grain boundary layer ceramics were investigated. The ceramics were fabricated by the conventional mixed oxide method. The sintering temperature and time were $1480\sim1500^{\circ}C$ and 4 hours. respectively. The 2nd phase formed by the thermal diffusion of CuO from the surface leads to very excellent dielectric properties, that is, ${\varepsilon}_r$ >50000, tan$\delta$ <0.05, ${\Delta}C$ < ${\pm}10%.$ The capacitance is almost unchanged below about 20[V] but it decreases slowly about 20[V]. The results of the capacitance-voltage properties indicated that the grain boundary was composed of the continuous insulating layers.

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Characteristics of Redmud Ceramics by Sintering Temperature and Raw Materials of Clay Bricks (점토벽돌 제조 원료 종류에 따른 소성온도별 레드머드 세라믹의 특성)

  • Kang, Suk-Pyo;Kang, Hye-Ju
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.35 no.10
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    • pp.199-206
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    • 2019
  • This study aims to recycle redmud which is a byproduct in the alumina industry. Redmud ceramics were prepared according to the type of raw materials by blending redmud with the raw materials used in the conventional clay bricks. In this paper, the compressive strength, water absorption ratio, and shrinkage of redmud ceramics prepared by mixing clay bricks were evaluated. Compressive strength and absorption ratio of redmud ceramics were compared with the clay brick criteria of KS L 4201. At the firing temperature of $1200^{\circ}C$, the specimens containing redmud only and the redmud with sandy loam and black clay were found to satisfy the 1st class of clay brick. The quality standard of compressive strength and absorption ratio was obtained by firing redmud with black clay and sandy loam at $1200^{\circ}C$. Also, when the redmud was mixed with black clay and feldspar, the 2nd class was satisfied when the sample was fired at $1100^{\circ}C$.

Phase Transformation of Coal Tailing of Beneficiation with the Addition of Na2CO3 at High Temperature (Na2CO3의 첨가에 따른 석탄 선탄 폐석의 소결 상변화 연구)

  • YOU, Kwangsuk
    • Resources Recycling
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    • v.29 no.6
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    • pp.73-78
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    • 2020
  • To use a tailing obtained from coal beneficiation as a raw material for glass material, the behaviors of phase transformation of the tailing was investigated according to sintered temperature with the addition of Na2CO3. As a result of the experiment, mullite was formed at 700~1,100 ℃, and the mullite and the cristobalite just only existed at 1,450 ℃. The glassification ratio of the coal tailing was to be 97.9 wt.% at 1,450 ℃ with the addition of Na2CO3 to tailing weight ratios of 10 wt.%. However, in the case of sample of coal tailing with 20 wt.% Na2CO3 added, nepheline(Na2O·Al2O3·2SiO2) was produced during the re-sintering(2nd sintering) at 1,100 ℃. From the results, the suitable addition amount of Na2CO3 for glassification of coal tailing was found around 10 wt.%.

Synthesis and Characterization of Type-VI Silica by Sol-Gel Method (졸-겔법을 이용한 Tape-VI형 실리카 에어로겔의 제조 및 특성분석)

  • 김성철;최대원;최용수;이종혁;이해욱;김창은
    • Journal of the Korean Ceramic Society
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    • v.35 no.3
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    • pp.264-272
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    • 1998
  • The effect of catalytic condition on the properties of SiO2 aerogels has been investigated and then the dri-ed aerogels were partially densified to induce mechanical strength by heat treatment in order to prepare Type-VI silica by Sol-Gel method. Aerogel made by 1-step base process had the highest skeletal density lowest shrinkage and the smallest particle size. But in case of using acid catalyst in both 1st and 2nd step had the lowest skeletal density highest shrinkage and the largest particle size The aerogel synthesized by 1-step base process was most transparent because of its homogeneous microstructure. During heat treatments cracks occurred below 200$^{\circ}C$ for aerogel with the skeletal density lower than 1.9 g/cm3 but the with the higher skeletal density did not cracked up to 800$^{\circ}C$ shrinkage and skeletal density increased as heating temperature increased due to condensation and viscous sintering mechanism.

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The Microwave Dielectric properties of Low Temperature Firing Temperature Ceramics for Multilayer Dielectric Filter (적층형 유전체 필터를 위한 저온 소결용 마이크로파 유전체 유전특성)

  • 윤중락;이헌용;이석원
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.07a
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    • pp.993-996
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    • 2001
  • In the composition of 0.16BaO-0.15(Nd$\_$0.87/,Bi$\_$0.13/)$_2$O$_3$-0.69TiO$_2$$.$Glass [EG-2782] 3wt% addition sintered at 1080$^{\circ}C$, we could obtained microwave properties of dielectric constant $\varepsilon$$\_$r/= 80.1, quality factor Q ${\times}$ f = 810 (at 3.5 GHz]) and temperature coefficient of resonant frequency $\tau$$\_$f/ = -1.3 [ppm/$^{\circ}C$]

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Microwave Dielectric Properties of Ca[(Li1/3Nb2/3)0.2Ti0.8]O3-δ Ceramics with Addition of Zn-B-O Glass Systems (Zn-B-O 글라스 첨가에 의한 Ca[(Li1/3Nb2/3)0.2Ti0.8]O3-δ 세라믹스의 마이크로파 유전특성)

  • In, Chi-Seung;Kim, Shi Yeon;Yeo, Dong-Hun;Shin, Hyo-Soon;Nahm, Sahn
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.29 no.12
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    • pp.781-785
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    • 2016
  • With trend of the miniaturization and the high-functionalizing of mobile communication system, low-loss microwave dielectric materials are widely used for high frequency communication components. These dielectric materials should be co-sintered with highly electric-conducting metal such as silver or copper for high-frequency and thick film process application. Sintering temperature of $Ca(Li_{1/3}Nd_{2/3})_{0.2}Ti_{0.8}]O_{3-{\delta}}$, which has excellent dielectric properties such as ${\varepsilon}_r$ above 40, quality factor ($Q{\cdot}f_0$) above 16,000 GHz, and TCF (temperature coefficient of resonant frequency) of $-20{\sim}-10ppm/^{\circ}C$, is reported as high as $1,175^{\circ}C$, so it could not be co-sintered with silver or copper. Therefore in this study, low-temperature melting glasses of Zn-B-O and Zn-B-Si-O systems were added to $Ca[(Li_{1/3}Nb_{2/3})_{0.8}Ti_{0.2}]O_{3-{\delta}}$ to lower its sintering temperature under $900^{\circ}C$ without losing excellency of dielectric properties. With 15 weight % of Zn-B-Si-O glass and sintered at $875^{\circ}C$, specimen showed density of $4.11g/cm^3$, ${\varepsilon}_r$ of 40.1, $Q{\cdot}f_0$ of 4,869 GHz, and TCF of $-5.9ppm/^{\circ}C$. With 15 weight % of Zn-B-O glass and sintered at $875^{\circ}C$, specimen showed density of $4.14g/cm^3$, ${\varepsilon}_r$ of 40.4, $Q{\cdot}f_0$ of 7,059 GHz, and TCF of $-0.92ppm/^{\circ}C$.

Microstructures Of Continuously Porous SiC-Si3N4 Composites Fabricated Using Waste SiC Sludge (폐 SiC 슬러지를 이용하여 제조한 연속다공질 SiC-Si3N4 복합체의 미세조직)

  • Gain Asit Kumar;Lee Hee-Jung;Jang Hee-Dong;Lee Byong-Taek
    • Korean Journal of Materials Research
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    • v.15 no.3
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    • pp.177-182
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    • 2005
  • Large amounts of the waste SiC sludge containing small amounts of Si and organic lubricant were produced during the wire cutting process of the single silicon crystal ingots. The waste SiC sludge was purified by the washing process and the purified SiC powders were used to fabricate continuously porous $SiC-Si_3N_4$ composites using a fibrous monolithic process, in which carbon, $6wt\%\;Y_2O_3-2\;wt\%\;A1_2O_3$ and ethylene vinyl acetate were added as a pore-forming agent, sintering additives, and binder, respectively. In the burning-out process, carbon was fully removed and continuously porous $SiC-Si_3N_4$ composites were successfully fabricated. The green bodies containing SiC, Si particles and sintering additives were nitrided at $1410^{\circ}C$ in a flowing $N_2+10\%\;H_2$ gas mixture. Continuously porous composites were combined with SiC, ${\alpha}Si_3N_4,\;\beta-Si_3N_4$ and a few $\%$ of Fe phases. The pore size of the 2nd and the 3rd passed $SiC-Si_3N_4$ composites was $260\;{\mu}m$ and $35\;{\mu}m$ in diameter, respectively.

Fabrication of Functionally Gradient Porous Al2O3-(t-ZrO2)/HAp Composites and their In-Vitro Study (조성 경사구조를 갖는 다공질 Al2O3-(t-ZrO2)/HAp 복합체의 제조 및 In-Vitro 실험)

  • Kim, Ki-Ho;Kim, Young-Hee;Song, Ho-Yeon;Lee, Byong-Taek
    • Journal of the Korean Ceramic Society
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    • v.43 no.8 s.291
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    • pp.504-508
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    • 2006
  • Functionally gradient porous $Al_2O_3-(t-ZrO_2)/HAp$ composites consist of 3 layers were fabricated using the multi-pass extrusion process at the various temperatures. The continuous pores were homogeneously formed in the $2^{nd}$ passed samples and their size was about $180{\mu}m$ in diameter. In the porous composites sintered at $1200-1400^{\circ}C$, the relative density and bending strength increased with the sintering temperature. The maximum values of relative density and bending strength in the $2^{nd}$ passed $Al_2O_3-(t-ZrO_2)/HAp$ composites were 62.2% and 107.8 MPa, respectively. In order to investigate the growth behavior of osteogenic cells on the functionally gradient porous $Al_2O_3-(t-ZrO_2)/HAp$ composites, an in vitro test was performed, using human osteoblast-like MG-63 cells. The cells were well attached and grown on the rough surface of the inside of the functionally gradient porous body.