• Journal of the Korean Society for Precision Engineering
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• v.33 no.2
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• pp.139-147
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• 2016

Performances of urethane packing in the hydraulic breaker were analyzed using a finite element method. Because of high temperature and high pressure in the hydraulic breaker, it is better to use urethane rather than rubber as a packing material. We obtained the physical properties of urethane at elevated temperature by the tensile test. We analyzed buffer seal and U-packing maintaining the pressure and preventing oil leakage. Deformation, stress distribution, contact length, contact pressure of packing at each pressure step were obtained using finite element analysis. As the temperature increases, stress and contact force tend to decrease at low pressure. As the gap between piston and cylinder increases, contact length and contact forces decrease. Consequently, it is possible to design the packing section using these analyses, and construct a system to predict the possibility of oil leakage in the hydraulic breaker.

• Proceedings of the KAIS Fall Conference
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• 2009.12a
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• pp.640-644
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• 2009

현재 태양광 산업에서는 고정식 태양광 발전장치보다 발전 효율이 우수한 추적식 태양광 발전장치를 개발하는 연구가 활발하게 진행되고 있다. 추적식 태양광 발전장치는 고정식에 대비하여 단위면적당 일사량을 최대로 유지할 수 있을 뿐만 아니라, 일조시간을 최대로 하여 태양전지의 발전효율을 극대화할 수 있다. 따라서 정밀하면서도 저렴한 태양위치 추적장치는 태양광 발전사업의 경제성을 높이고, 성능 대비 투자비용을 낮춰 태양광 발전설비의 보급을 촉진시켜줄 수 있는 중요한 기술이다. 본 연구는 태양위치를 감지하는데 센서를 사용하지 않고 천문학과 수학을 이용하여 정밀도 1분($0.016^{\circ}$)이내의 태양위치를 계산하는 알고리즘에 관한 것이다. 본 연구에서 제안하는 알고리즘은 장치의 제작비용을 낮추어 줄 뿐 아니라, 발전효율도 높여준다. 구현된 알고리즘을 적용시킨 추적식 태양광 발전장치를 운용 실측한 결과, 최대 30초($0.0038^{\circ}$)의 오차를 보여 추적식 발전장치의 경제성을 높일 수 있고, 시간복잡도(Time Complexity)와 공간복잡도(Spatial Complexity)가 낮아 실시간 태양 추적장치에 최적임을 확인하였다.

• Journal of the Korean Society for Precision Engineering
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• v.34 no.2
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• pp.145-150
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• 2017

Air brake valves are widely used in automotive braking systems and the Korean automobile industry depends on importing them. Therefore, we should develop the technical expertise for their domestic production. In this study, air brake valves were analyzed that can be used in a variety of automobiles. Computational fluid dynamics analysis, static structural analysis, and hyper-elastic analysis were carried out. Before production of an air brake valve system, the performance of different parts has to be evaluated, for instance by using finite element analysis. The structural stability of the product can be determined using static dynamics. The compression behavior of the O-ring is predictable by nonlinear hyper elastic analysis, although errors are possible due to one-way loading. This simulation study can both save time and reduce costs compared to the development of experimental prototypes.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2006.05a
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• pp.487-488
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• 2006

Picosecond (ps) laser micro-machining has emerged as an attractive method of fabricating high-precision microstructures, especially in metals. In this paper, a metallic mold for diffraction gratings is fabricated with a mode-locked 12 Ps $Nd:YVO_4$ laser. Laser pulses with a wavelength of 355nm are irradiated on the surface of NOK 80, a mold material, to generate line patterns. In order to minimize the line width, laser power is set just above the ablation threshold of NOK 80. Results show that the spectrum from the fabricated mold is good enough for some industrial application.

• Journal of the Korean Society for Precision Engineering
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• v.27 no.2
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• pp.13-19
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• 2010

Due to the rapid spread of mobile handheld devices, industrial demands for micro-scale holes with a diameter of even smaller than $10{\mu}m$ in sapphire/silicon wafers have been increasing. Holes in sapphire wafers are for heat dissipation from LEDs; and those in silicon wafers for interlayer communication in three-dimensional integrated circuit (IC). We have developed a sapphire wafer driller equipped with a 532nm laser in which a cooling chuck is employed to minimize local heat accumulation in wafer. Through the optimization of process parameters (pulse energy, repetition rate, number of pulses), quality holes with a diameter of $30{\mu}m$ and a depth of $100{\mu}m$ can be drilled at a rate of 30holes/sec. We also have developed a silicon wafer driller equipped with a 355nm laser. It is able to drill quality through-holes of $15{\mu}m$ in diameter and $150{\mu}m$ in depth at a rate of 100holes/sec.

• Journal of the Korean Society for Precision Engineering
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• v.26 no.10
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• pp.108-115
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• 2009

Although nanosecond pulsed laser drilling and milling are rapid and non-wear processes in micromachining, the quality cannot meet the precision standard due to the recast layer and heat affected zone. On the other hand, electrical discharge machining (EDM) is a well-known high precision machining process in micro scale; however, the low material removal rate (MRR) and tool wear remain as drawbacks. In this paper, hybrid process of laser beam machining (LBM) using nanosecond pulsed laser and micro EDM was studied for micro drilling and milling. While the quality of the micro structure fabricated by this hybrid process remains as high as direct EDM, the machining time and tool wear can be reduced. In addition, variable depth of layer was introduced as an effective method improving efficiency of hybrid milling.

• The Journal of the Korea institute of electronic communication sciences
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• v.13 no.1
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• pp.101-106
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• 2018

This study proposes a method of controller design for precise position control in the use of solenoid which is widely used in industrial field. First, we design a Luenberger's observer that can accurately estimate the disturbance and set the appropriate gain. Based on the observed state, a fractional PD controller is designed and applied to the position control. As a result, the fractional order controller can obtain almost the same control performance even if the target position is different. In addition, it was confirmed that the position error of the steady state is within 0.1 [%] and the rising time is within about 0.05 second.

• Korean Journal of Optics and Photonics
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• v.18 no.1
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• pp.31-36
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• 2007

In order to evaluate the performance of phone camera lenses, we have developed equipment for measuring the modulation transfer function(MTF) for small size lenses. The equipment is composed of an an image analyzer, object generator, and a lens mount. The object generator is rotated for on and off-axis measurement. The lens mount is of horizontal type and tiltable for precise alignment to the optical axis. After the initial alignment process, the measurement is done within 10 seconds automatically

• Journal of the Korean Society for Precision Engineering
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• v.30 no.10
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• pp.1009-1015
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• 2013

Ultra-short laser pulses are effective, when high requirements concerning accuracy, surface roughness and heat affected zone are demanded for surface structuring. In particular, picosecond laser systems that are suited to be operated in industrial environments are of great interest for many practical applications. This paper focused on inducing optimum process parameters for higher volume ablation rate by analyzing a relationship between crater diameter and optical spot size. In detail, the dependency of the volume ablation rate, penetration depth and threshold fluence on the pulse duration 8 ps and wavelength of 515 nm was discussed. The experimental results showed that wavelength of 515 nm resulted in less threshold fluence ($0.075J/cm^2$) on copper than IR wavelength ($0.3J/cm^2$). As a result, it was possible that optimum fluence for higher volume ablation rate was achieved with $0.28J/cm^2$.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.9
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• pp.117-126
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• 1998

For investigating rubber pad sheet metal forming process, the rubber pad deformation characteristics as well as the contact problem of rubber pad-sheet metal has been analyzed. In this paper, the behavior of the rubber deformation is represented by hyper-elastic constitutive relations based on a generalized Mooney-Rivlin model. Finite element procedures for the two-dimensional responses, employing total Lagrangian formulations are implemented in an implicit form. The volumetric incompressibility condition of the rubber deformation is included in the formulation by using penalty method. The sheet metal is characterized by elasto-plastic material with strain hardening effect and analyzed by a commercial code. The contact procedure and interface program between rubber pad and sheet metal are implemented. Inflation experiment of circular rubber pad identifies the behaviour of the rubber pad deformation during the process. The various form dies and scaled down apparatus of the rubber-pad forming process are fabricated for simulating realistic forming process. The obtaining experimental data and FEM solutions were compared. The numerical solutions illustrate fair agreement with experimental results. The forming pressure distribution according to the dimensions of sheet metal and rubber pads, various rubber models and rubber material are also compared and discussed.