• Title/Summary/Keyword: 초음파 가공

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Effect of Ultrasonic Vibration on Culling Characteristics of Hot Rolled Strip (열연강판의 절단특성에 미치는 초음파진동의 영향)

  • 송길호;김기원;박해두
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.225-229
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    • 2003
  • When hot strip is trimmed in the side trimming process at the entry side of tandem cold rolling mill, due to bad quality of trimming face and burr, product quality(saw ear)becomes so bad that it causes drop of yield and claim from customers. Therefore, it was examined that applying ultrasonic vibration is an effective method to improve quality of strip trimming face and decrease burr magnitude by decreasing shear force acting between strip trimming face and knife in side trimming process of cold rolling.

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Development of Ultrasonic Bonding Process for Micro Components (미세 부품의 초음파 접합공정 개발)

  • 김정호;이지혜;유중돈;최두선
    • Transactions of Materials Processing
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    • v.11 no.7
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    • pp.596-600
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    • 2002
  • The ultrasonic bonding method and its feasibility are investigated in this work for joining the micro components and MEMS packaging. The ultrasonic bonding process is analyzed using a lumped mode, and preliminary experiments using the eutectic solder and copper pin were carried out to verify possibility to MEMS packaging. The ultrasonic bonding process appears to be adequate for MEMS packaging by providing localized heating at the selected area. Microscopic behavior of the bond joint through ultrasonic vibration needs further investigation.

Micro Ultrasonic Elliptical Vibration Cutting (II) Ultrasonic Micro V-grooving Using Elliptical Vibration Cutting (미세 초음파 타원궤적 진동절삭 (II) 타원진동 절삭운동을 이용한 미세 홈 초음파 가공)

  • Kim Gi Dae;Loh Byoung-Gook;Hwang Kyung-Sig
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.12 s.177
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    • pp.198-204
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    • 2005
  • For precise micro V-grooving, ultrasonic elliptical vibration cutting (UEVC) is proposed using two parallel piezoelectric actuators, which are energized by sinusoidal voltages with a phase difference of 90 degrees. Experimental setup is composed of stacked PZT actuators, a single crystal diamond cutting tool, and a precision motorized xyz stage. It is found that the chip formed in the process of UEVC is discontinuous because of the periodic contacts and non-contacts occurring between the tool and workpiece. It is experimentally observed that the cutting force in the process of UEVC significantly reduces compared to the ordinary non-vibration cutting. In addition, the creation of burr during UEVC is significantly suppressed, which is attributable to the decrease in the specific cutting energy.

초음파 진동 절삭 공구 혼(tool horn)설계에 관한 연구

  • 강종표;송지복
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.04a
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    • pp.39-45
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    • 1991
  • 최근 진동 절삭 가공 및 용착 등에 초음파 진동을 동력적으로 응용하려는 시도가 급증하고 있다. 이 분야에서는 진동자에서 발생되는 미소한 진폭의 적은 초음파 에너지를 큰 에너지로변환시키는 방법으로서 진동자의 끝단에 진동자와 동일한 진동수의 고유진동수를 가진 부스터와 tool horn을 부착하여 공진에 의해 진폭의 증폭으로 큰 에너지를 얻고 있다. 그러나 부스터와 tool horndml의 고유 진동수가 진동자의 진동수와 일치하지 않을 경우에는 tool horn 의 끝단에 진동이 전달되지 않는 결과를 초래하게 된다. 본 연구에서는 유한 요소법을 이용하여 축대칭 및 3차원 형상의 tool horn에 대한 고유 진동수 계산 퍼스널 컴퓨터만으로도 tool horn을 설계할 수 있도록 하여 이 결과를 실용 tool horn 설계 제작에 손쉽게 이용할 수 있도록 하였다.

Enhancement of Antioxidant Activities of Crataegus pinnatifida Bunge Fruit by Ultrasonification Extraction Processes (초음파추출 공정을 이용한 아가위나무 열매의 항산화 활성 증진)

  • Park, Sung-Jin;Kwon, Sung-Pil;Rha, Young-Ah
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.46 no.7
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    • pp.891-895
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    • 2017
  • This study was performed to investigate enhancement of antioxidant activities of Crataegus pinnatifida Bunge fruit by different extraction processes. Extracts were SE (stirrer extraction; 70% ethanol extract at $25^{\circ}C$, control), RE (reflux extraction at $60^{\circ}C$), and USE (ultrasonification for 3 h at $60^{\circ}C$ with 70% ethanol), respectively. Compared to SE, total phenolic and flavonoid contents in USE increased to 104.03% and 302.4%, respectively. USE showed the highest activity at 1.0 mg/mL concentration for 2,2-diphenyl-1-picrylhydrazyl radical scavenging activity. Our results suggest that extracts from the ultrasonification process have relatively high antioxidative activities, and that fruit of Crataegus pinnatifida Bunge could be considered as a candidate functional antioxidant agents. These results would be useful for chemical and biological studies on natural plants and its products.

Wavelet Analysis of Ultrasonic Echo Waveform and Application to Nondestructive Evaluation (초음파 에코파형의 웨이브렛 변환과 비파괴평가에의 응용)

  • Park, Ik-Keun;Park, Un-Su;Ahn, Hyung-Keun;Kwun, Sook-In;Byeon, Jai-Won
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.6
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    • pp.501-510
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    • 2000
  • Recently, advanced signal analysis which is called "time-frequency analysis" has been used widely in nondestructive evaluation applications. Wavelet transform(WT) and Wigner Distribution are the most advanced techniques for processing signals with time-varying spectra. Wavelet analysis method is an attractive technique for evaluation of material characterization nondestructively. Wavelet transform is applied to the time-frequency analysis of ultrasonic echo waveform obtained by an ultrasonic pulse-echo technique. In this study, the feasibility of noise suppression of ultrasonic flaw signal and frequency-dependent ultrasonic group velocity and attenuation coefficient using wavelet analysis of ultrasonic echo waveform have been verified experimentally. The Gabor function is adopted the analyzing wavelet. The wavelet analysis shows that the variations of ultrasonic group velocity and attenuation coefficient due to the change of material characterization can be evaluated at each frequency. Furthermore, to assure the enhancement of detectability and naw sizing performance, both computer simulated results and experimental measurements using wavelet signal processing are used to demonstrate the effectiveness of the noise suppression of ultrasonic flaw signal obtained from austenitic stainless steel weld including EDM notch.

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A Study on the ELID Grinding Properties of Single Crystal Sapphire Wafer using Ultrasonic Table (초음파 테이블을 이용한 단결정 사파이어 웨이퍼의 ELID 연삭가공 특성 연구)

  • Hwang, JinHa;Kwak, Tae-Soo;Lee, Deug-Woo;Jung, Myung-Won;Lee, Sang-Min
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.4
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    • pp.75-80
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    • 2013
  • Single crystal sapphire being used in high technology industry is a brittle material with a high hardness and excellent physical properties. ELID(Electrolytic In-Process Dressing) grinding technology was applied to material removal machining process of single crystal sapphire wafer. Ultrasonic vibration which added to material using ultrasonic table was adopted to efficient ELID grinding of sapphire materials. The evaluation of the ground surface of single crystal sapphire wafer was carried out by means of surface measuring by using AFM(Atomic Force Microscope), surface roughness tester and optical microscope device. As the results of experiment, it was shown that more efficient grinding was conducted when using ultrasonic table. In case of using #170 grinding wheel, surface roughness of ELID ground specimen in using ultrasonic table was superior to ELID ground specimen without ultrasonic table. However, In case of using #2000 grinding wheel, surface roughness of ELID ground specimen in using ultrasonic table was inferior to ELID ground specimen without ultrasonic table.

Design of Ultrasonic Vibration Device using PZT Actuator for Precision Laser Machining (압전구동기를 이용한 정밀 가공용 초음파 진동장치 설계)

  • Kim, W.J.;Fei, L.;Cho, S.H.;Park, J.K.;Lee, M.G.
    • Laser Solutions
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    • v.14 no.2
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    • pp.8-12
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    • 2011
  • As the aged population grows around the world, many medical instruments and devices have been developed recently. Among the devices, a drug delivery stent is a medical device which requires precision machining. Conventional drug delivery stent has problems of residual polymer and decoating because the drug is coated on the surface of stent with the polymer. If the drug is impregnated in micro hole array on the surface of the stent, the problem can be solved. Micro sized holes are generally fabricated by laser machining; however, the fabricated holes do not have an enough aspect ratio to contain the drug or a good surface finish to deliver it to blood vessel tissue. To overcome these problems, we propose a vibration-assisted machining mechanism with PZT (Piezoelectric Transducers) for the fabrication of micro sized holes. If the mechanism vibrates the eyepiece of the laser machining head, the laser spot on the workpiece will vibrate vertically because objective lens in the eyepiece shakes by the mechanism's vibration. According to the former researches, the vibrating frequency over 20kHz and amplitude over 500nm are preferable. The vibration mechanism has cylindrical guide, hollowed PZT and supports. In the cylinder, the eyepiece is mounted. The cylindrical guide has upper and low plates and side wall. The shape of plates and side wall are designed to have high resonating frequency and large amplitude of motion. The PZT also is selected to have high actuating force and high speed of motion. The support has symmetrical and rigid characteristics.

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The Measurement of the Depth of Crack using Images of SLAM (SLAM 영상을 이용한 크랙 깊이 측정)

  • Hwang, Ki-Hwan;Jun, Kye-Suk
    • The Journal of the Acoustical Society of Korea
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    • v.16 no.3
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    • pp.51-56
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    • 1997
  • In this paper, we studied the configuration and depth measurement method of the crack in the interior of solid with scanning laser acoustic microscope. Precision measurement method of crack depth is required in SLAM because that system reconstructs the shadow image to the transmission coefficient. We proposed this method that used geometrical structure to the shadow area of SLAM images obtained from oblique incidence and the mode conversion of ultrasound in specimen and then experimented it. For this experiment, we fabricated various specimens which had the vertical line-crack with different depth and made the wedge as 20$^{\circ}$ for oblique incidence. Experimental results showed that the shadow area of SLAM images were proportional to the depth of crack. Measured depth error to the crack was less than 6% compared with practical crack depth.

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Development of Image Processing Software for UT-NDE of Steam Generator of Nuclear Power Plant (핵발전소 증기발생기의 초음파 비파괴 평가를 위한 영상처리 소프트웨어 개발)

  • Lee, Young-Seock;Nam, Myoung-Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.2
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    • pp.226-231
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    • 2007
  • This paper describes a development of ultrasonic examination analysis software to analyze steam generator of nuclear power plant. The developed software includes classical analysis method such as A, B, C and D-scan images. This software provides the information of shape, depth, size and position of flaws. To do such, we obtain raw data from specimens and/or real pipeline of power plants and, modify the obtained ultrasonic 1-dimensional data according to prepared software design schedule. The developed analysis software is applied to specimens containing various flaws with known dimensions. The results of applications showed that the developed software provided accurate and enhanced images of flaws on various specimens.

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