• Title/Summary/Keyword: 지능공작기계

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Model of Remote Service and Fault Diagnosis for CNC Machine Tool (공작기계의 지능형 고장진단 및 원격 서비스 모델)

  • 김선호;김동훈;이은애;한기상;김주한
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.92-97
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    • 2001
  • The major faults of CNC machine tool is operational error which is charge over 70%. This paper describes model of remote service and fault diagnosis for CNC machine tool with open architecture controller. For intelligent fault diagnosis, new model is proposed. In this paper, the three major operational faults, emergency stop error, cycle start disable and machine ready disable, are defined. Two diagnostic models based on the ladder diagram, switching function model, step switching function model, are proposed. For internet based remote service, suitable environment is proposed and implemented with web server and client.

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A Study on the Diagnosis of the Centrifugal Pump by the Intelligent Diagnostic Method (지능진단기법에 의한 원심펌프의 고장진단에 관한 연구)

  • Shin, Joon;Lee, Tae-Yeon
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.4
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    • pp.29-35
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    • 2003
  • The rotating machineries always generate harmonic frequencies of their own rotating speed, and increment of vibration amplitude affects to the equipments which connected to the vibrational source and causes industrial calamities. The life cycle of equipments can be extended and damages to the human beings could be prevented by identifying the cause of malfunctions through prediction of the increment of vibration and records of vibrational history. In this study, therefore, diagnostic expert algorithm for the centrifugal pump is developed by integrating fuzzy inference method and signal processing techniques. And the validity of the developed diagnostic system is examined via various computer simulations.

Design of an Intelligent Integrated Control System Using Neural Network (뉴럴 네트워크를 이용한 지능형 통합 제어 시스템 설계)

  • 정동연;이우송;안인모;한성현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.217-222
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    • 2001
  • In this paper, we have proposed a new approach to the design of robot vision system to develop the technology for the automatic test and assembling of precision mechanical and electronic parts for the factory automation. In order to perform real time implementation of the automatic assembling tasks in the complex processes, we have developed an intelligent control algorithm based-on neural networks control theory to enhance the precise motion control. Implementing of the automatic test tasks has been performed by the real-time vision algorithm based-on TMS320C31 DSPs. It distinguishes correctly the difference between the acceptable and unacceptable defective item through pattern recognition of parts by the developed vision algorithm. Finally, the performance of proposed robot vision system has been illustrated by experiment for the similar model of fifth cell among the twelve cell for automatic test and assembling in S company.

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Intelligent Control of Robot Manipulator Using DSPs(TMS320C80) (DSPs(TMS320C80)을 이용한 로봇 매니퓰레이터의 지능제어)

  • 이우송;김용태;한성현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.219-226
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    • 2003
  • In this paper, it is presented a new scheme of adaptive-neuro control system to implement real-time control of robot manipulator. Unlike the well-established theory fir the adaptive control of linear systems, there exists relatively little general theory fir the adaptive control of nonlinear systems. Adaptive control technique is essential fir providing a stable and robust performance fir application of robot control. The proposed neuro control algorithm is one of teaming a model based error back-propagation scheme using Lyapunov stability analysis method. Through simulation, the proposed adaptive-neuro control scheme is proved to be a efficient control technique f3r real-time control of robot system using DSPs.

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Intelligent Control of Industrial Robot Using Neural Network with Dynamic Neuron (동적 뉴런을 갖는 신경회로망을 이용한 산업용 로봇의 지능제어)

  • 김용태
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.10a
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    • pp.133-137
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    • 1996
  • This paper presents a new approach to the design of neural control system using digital signal processors in order to improve the precision and robustness. Robotic manipulators have bevome increasingly important in the field of flexible automation. High speed and high-precision trajectory tracking arre indispensable capabilities for their versatile application. the need to meet demanding control requirement in increasingly complex dynamical control systems under sygnificant uncertainties leads toward design of implementing real time neural control to provide an enhanced motion control for robotic manipulators. In this control scheme the ntworks intrduced are neural nets with dynamic neurouns whose dynamics are distributed over all the network nodes. The nets are trained by the distributed dynamic are distributed over all the network nodes. The nets are trained by the distributed dynamic back propagation algorithm. The proposed neural network control scheme is simple in structure fast in computation and suitable for implementation of real-time control, Performance of the neural controller is illustrated by simulation and experimental results for a SCAEA robot.

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Studies on the vibration mode of the cantilevered beam with Piezoelectric Element (지능재료가 부착된 외팔보의 진동모형에 관한 연구)

  • 차진훈
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.204-209
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    • 2000
  • It is the first step to establish the exact vibration model of the structure when constructing the smart structure with desired vibration scheme. In this paper, vibration model of beam with piezoelectric element boned on the surface is presented by considering the thickness effect of the bond layer. In contrast to the previous papers which neglect the effect of bond layer, the presented vibration model considers the effect of bond layer assuming the prefect bond condition. The perfect bond condition is tested by comparing the controllability of beams with three types of bond layer. An optimal vibration control of the beam can be performed when there exists perfect-bond condition between the piezoelectric element and the main structure.

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Estimation of the Sensing Ability of HH Smart Sensor According to Acceleration Value Changing (가속도 값 변화에 따른 지능센서(HH)의 센싱능력 평가)

  • 황성연;홍동표;김홍건
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.1
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    • pp.22-27
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    • 2004
  • A new method that estimates the sensing ability of HH smart sensor is proposed. The new signal processing method have been developed that can distinguish among different materials relatively. The HH smart sensor was developed far recognition of materials. The HH smart sensor was made for experiment. Then, it was estimated the ability to recognize objects according to acceleration value. The sensing ability of HH smart sensor has been estimated with the $R_{SAI}$ method. Experiments and analysis were executed to estimate the ability to recognize objects according to acceleration value changing. Dynamic characteristics of HH smart sensor were evaluated relatively through a new $R_{SAI}$ method that uses the power spectrum density. Applications of this method are for finding abnormal conditions of objects (auto-manufacturing), feeling of objects (medical product), robotics, safety diagnosis of structure, etc.

A Study about the Construction of Intelligence Data Base for Micro Defect Evaluation (미소 결함 평가를 위한 지능형 데이터베이스 구축에 관한 연구)

  • 김재열
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.585-590
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    • 2000
  • Recently, It is gradually raised necessity that thickness of thin film is measured accuracy and managed in industrial circles and medical world. Ultrasonic Signal processing method is likely to become a very powerful method for NDE method of detection of microdefects and thickness measurement of thin film below the limit of Ultrasonic distance resolution in the opaque materials, provides useful information that cannot be obtained by a conventional measuring system. In the present research, considering a thin film below the limit of ultrasonic distance resolution sandwiched between three substances as acoustical analysis model, demonstrated the usefulness of ultrasonic Signal processing technique using information of ultrasonic frequency for NDE of measurements of thin film thickness, sound velocity, and step height, regardless of interference phenomenon. Numeral information was deduced and quantified effective information from the image. Also, pattern recognition of a defected input image was performed by neural network algorithm. Input pattern of various numeral was composed combinationally, and then, it was studied by neural network. Furthermore, possibility of pattern recognition was confirmed on artifical defected input data formed by simulation. Finally, application on unknown input pattern was also examined.

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Design of an Intelligent Robot Control System Using Neural Network (신경회로망을 이용한 지능형 로봇 제어 시스템 설계)

  • 정동연
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.182-187
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    • 2000
  • In this paper, we have proposed a new approach to the design of robot vision system to develop the technology for the automatic test and assembling of precision mechanical and electronic parts for the factory automation. In order to perform real time implementation of the automatic assembling tasks in the complex processes, we have developed an intelligent control algorithm based-on neural networks control theory to enhance the precise motion control. Implementing of the automatic test tasks has been performed by the real-time vision algorithm based-on TMS320C31 DSPs. It distinguishes correctly the difference between the acceptable and unacceptable defective item through pattern recognition of parts by the developed vision algorithm. Finally, the performance of proposed robot vision system has been illustrated by experiment for the similar model of fifth cell among the twelve cell for similar model of fifth cell among the twelve cell for automatic test and assemblig in S company.

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Development of Intelligent Remote Beam Control Function in E-Beam Manufacturing System (전자빔 가공기의 지능형 원격 빔 조절 기능의 개발)

  • Lim Sun-Jong;Lyou Joon
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.2
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    • pp.24-29
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    • 2006
  • The use electron-beam(E-beam) manufacturing system provides a means to alleviate optic exposure equipment's problems. We are developing an E-beam manufacturing system with scanning electron microscope(SEM) function. The E-beam manufacturing system consist of high voltage generator, beam blanker, condenser lenses, object lenses, stigmator and stage. The development of E-beam manufacturing system is used on the method of remaking SEM's structure. The functions of SEM are developed. It is important for the test of E-beam performance. In E-beam manufacturing system and SEM, beam focus is important function. In this paper, we propose intelligent remote control function for beam focus in E-beam manufacturing system. The function extends the user's function and gives convenience.