• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2006.05a
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• pp.151-155
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• 2006

Elastic-viscoplastic structural analysis is performed for regenerative cooling chamber of liquid rocket thrust chamber using Bodner-Partom visco-plastic model. Strain rate test was also conducted for a copper alloy at various temperatures in order to get material constants of visco-plastic model used in the structural analysis. Material constants of visco-plastic model were obtained from strain rate test results and visco-plsstic model was incorporated into finite element program, Marc, by means of user subroutine. The structural analysis results indicate that the deformation of cooling channel is mostly caused by thermal loading rather than pressure loading and confirmed structural stability of the cooling channel under operating condition.

• Journal of the Korean Society of Propulsion Engineers
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• v.10 no.4
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• pp.69-76
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• 2006

Elastic-viscoplastic structural analysis has been performed for regenerative cooling chamber of liquid rocket thrust chamber using Bodner-Partom visco-plastic model. Strain rate test was conducted for a copper alloy at various temperatures in order to get material constants of visco-plastic model used in the structural analysis. Material constants of visco-plastic model were obtained from strain rate test results and visco-plastic model was incorporated into finite element program, Marc, by means of a user subroutine. The structural analysis results indicated that the deformation of cooling channel is mostly caused by thermal loading rather than pressure loading and confirmed structural stability of the cooling channel under the operating condition.

• Journal of the Korean Society of Propulsion Engineers
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• v.7 no.2
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• pp.54-61
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• 2003

This paper describes a general design procedure of regenerative cooling system for liquid rocket engine(LRE). From this design logic, cooling channels are designed and fabricated. The measured heat flux from firing test is similar to the heat flux predicted by design logic. Therefore, proposed design procedure of cooling channel can be applied to real LRE system. Also the result of firing test indicates that soot from combustion products have strong influence on the cooling characteristics of LRE.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2006.11a
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• pp.169-174
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• 2006

This paper is related to a design of high pressure sub-scale combustor with regenerative reeling. As a previous step for the evaluation of thermal heat flux, a similar combustor with cooling water was manufactured. Design conditions with high combustion efficiency and cooling performance were verified through the hot firing tests of the water-cooled high pressure combustor. Finally the regeneratively cooled high pressure combustor has been designed based on these data. After manufacturing it, its practical utility will be tested and verified through hot firing tests.

• Aerospace Engineering and Technology
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• v.3 no.1
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• pp.197-204
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• 2004

A design of regenerative cooling system of 30 ton level thrust combustion chamber for ground test has been performed. The 1-D design code has been validated by comparing with the heat flux of the NAL calorimeter for high chamber pressure and water-cooling performance of the ECC engine of MOBIS. The present design code has been confirmed to predict accurately the heat flux and water-cooling performance for high chamber pressure condition. The maximum hot-gas-side wall temperature is predicted to be about 720 K without thermal barrier coating and the coolant-side wall temperature is less than the coking temperature of RP-1. The coolant temperature rises nearly 100 K with thermal barrier coating when Jet-A1 is used as coolant.

• Journal of the Korean Society of Propulsion Engineers
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• v.10 no.3
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• pp.90-98
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• 2006

The Heated Tube Facility(HIF) was fabricated to identify the forced convective heat transfer and the cooling characteristic for the hydrocarbon fuel(Jet A-1), which is used for the coolant of the regenerative cooling system. The forced convective heat transfer coefficient was calculated from the measured coolant and tube surface temperature. In case of using the Jet A-1, the maximum heat flux which the coolant can absorb was identified by determining the critical wall temperature generating the burnout on the fixed flow condition. The inlet bulk-temperature of the coolant has a direct influence on the forced convective heat transfer characteristic.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2008.05a
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• pp.133-137
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• 2008

Results of combustion tests performed for a regenerative cooling combustor of a 30 tonf-class liquid rocket engine were described. The combustion chamber has chamber pressure of 60 bar, propellant mass flow rate of 89 kg/s, and nozzle expansion of 12. The combustion chamber is composed of mixing head, baffle injector, and regenerative cooling chamber. The hot firing tests were performed at design and off-design points. The test results show that the combustion characteristic velocity is in the range of 1738${\sim}$1751 m/sec and the specific impulse of the combustion chamber is in the range of 253${\sim}$270 sec. The peak of combustion characteristic velocity and specific impulse for this combustor is shown at mixture ratio of 2.35 and 2.5, respectively.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2007.11a
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• pp.125-130
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• 2007

Firing tests have been performed for a 30 tonf-class full-scale regeneratively cooled combustion chamber. It was the first model which has welded construction of the injection head and the combustion chamber. A number of firing tests have been performed to evaluate combustion efficiency, regenerative cooling performance and durability of the combustor. This paper describes the results of firing tests performed at the design and off-design conditions which correspond to the chamber pressure of 60 bar, 68 bar respectively and the O/F ratio of 2.5 and 2.8 respectively. The data at each test condition have provided successful results in terms of combustion performance, combustion stability and durability. The tests are considered to be quite meaningful in the sense that the technologies for kerosene regeneratively cooled combustion chamber are successfully proven.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.37 no.12
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• pp.1201-1208
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• 2009

Dome stretching tests and tension tests were performed to evaluate the formability of a copper alloy used for manufacturing the regenerative cooling chamber. The test specimens were prepared to investigate the effect of heat treatment and direction of specimens on the formability. The test results show that forming limit values are increased by the heat treatment of the material but the variation of the forming limit values by manufacturing direction is negligible compared to the heat treatment effect, and forming limit values are also different according to the test methods. These results indicate that the high temperature heat treatment of the material before bulging is a very important process to deform the inner cylindrical structure of the regenerative cooling chamber into a nozzle shape by the bulging process without necking or fracture and the test methods also have a great effect on a evaluation of the formability. The forming limit diagram obtained in this study would be utilized to the design of regenerative cooling chamber nozzles.

• Aerospace Engineering and Technology
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• v.7 no.2
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• pp.103-109
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• 2008

A study has been conducted on the bulging process of regenerative cooling nozzle which is essential for the manufacturing of liquid rocket thrust chamber. Tension tests have been performed for the material to be used for the development of the bulging process and mechanical properties are obtained by the test. Two or three bulging tools were required to complete the bulging process. The necking of the material was a major failure encountered in the bulging process and a research has revealed that grain size of the material has considerable effect on its occurrence. The presently developed bulging process with a controlled grain size material has been successfully applied to the manufacturing of subscale and 30-tonf full scale regeneratively cooled nozzle while demonstrating the applicability and usefulness of the presently developed bulging process.