• Title/Summary/Keyword: 임 프린팅

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나노 임프린팅 공정을 이용한 Ag Nano Rod 제조 및 박막 태양전지 적용

  • Kim, Min-Jin;Sin, Jang-Gyu;Kim, Yang-Du;Go, Bit-Na;Kim, Ga-Hyeon;Lee, Jeong-Cheol;Kim, Dong-Seok
    • Proceedings of the Korean Vacuum Society Conference
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    • 2014.02a
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    • pp.414-414
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    • 2014
  • 박막 태양전지의 광흡수를 증가시키기 위한 방법으로 나노 사이즈의 구조체를 이용하는 방법들이 주목받고 있다. 나노 구조체로 인한 광 산란 효과는 광 흡수층에서 빛의 흡수를 높여 태양전지의 변환효율을 높일 수 있다. 3차원 구조체를 제작하는 기존의 방법들은 대면적 기판에 적용이 어렵고, 비용적 측면 등의 문제점들이 있다. 본 연구에서는 대면적화가 가능한 나노 임프린트 리소그래피 방법을 이용하여 Ag nano rod 패턴을 제작하였다. 임프린트 공정 중 UV 조사시간, 가해지는 하중, 기판온도 등의 변수들과, 건식 이온 식각 시 변수들을 조절하여 최적화된 3차원 rod 패턴을 형성할 수 있었다. 그림 1은 형성된 Ag rod 패턴의 SEM 측정 사진이다. 전극 폭 300 nm, 간격 300 nm로 제조된 rod는 Ag의 두께를 조절함으로써 전기, 광학적 특성을 조절할 수 있었다. 3차원 Ag nano rod를 박막 태양전지의 전, 후면 전극으로 사용하여 태양전지의 특성변화를 분석하였다.

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Fabrication of Ag Grid Patterned PET Substrates by Thermal Roll-Imprinting for Flexible Organic Solar Cells (가열롤 임프린팅 방법을 이용한 유연 유기태양전지용 Ag 그리드 패턴 PET 기판 제작)

  • Cho, Jung Min;Jo, Jeongdai;Kim, Taeil;Kim, Dong Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.11
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    • pp.993-998
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    • 2014
  • Silver (Ag) grid patterned PET substrates were manufactured by thermal roll-imprinting methods. We coated highly conductive layer (HCL) as a supply electrode on the Ag grid patterned PET in the three kinds of conditions. One was no-HCL without conductive PEDOT:PSS on the Ag grid patterned PET substrate, another was thin-HCL coated with ~50 nm thickness of conductive PEDOT:PSS on the Ag grid PET, and the other was thick-HCL coated with ~95 nm thickness of conductive PEDOT:PSS. These three HCLs in order showed 73.8%, 71.9%, and 64.7% each in transmittance, while indicating $3.84{\Omega}/{\Box}$, $3.29{\Omega}/{\Box}$, and $2.65{\Omega}/{\Box}$ each in sheet resistance. Fabrication of organic solar cells (OSCs) with HCL Ag grid patterned PET substrates showed high power conversion efficiency (PCE) on the thin-HCL device. The thick-HCL device decreased efficiency due to low open circuit voltage ($V_{OC}$). And the Ag grid pattern device without HCL had the lowest energy efficiency caused by quite low short current density ($J_{SC}$).

An Implementation of Multimedia Fingerprinting Algorithm Using BCH Code (BCH 코드를 이용한 멀티미디어 핑거프린팅 알고리즘 구현)

  • Choi, Dong-Min;Seong, Hae-Kyung;Rhee, Kang-Hyeon
    • Journal of the Institute of Electronics Engineers of Korea CI
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    • v.47 no.6
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    • pp.1-7
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    • 2010
  • This paper presents a novel implementation on multimedia fingerprinting algorithm based on BCH (Bose-Chaudhuri-Hocquenghem) code. The evaluation is put in force the colluder detection to n-1. In the proposed algorit hm, the used collusion attacks adopt logical combinations (AND, OR and XOR) and average computing (Averaging). The fingerprinting code is generated as below step: 1. BIBD {7,4,1} code is generated with incidence matrix. 2. A new encoding method namely combines BIBD code with BCH code, these 2 kind codes are to be fingerprinting code by BCH encoding process. 3. The generated code in step 2, which would be fingerprinting code, that characteristic is similar BCH {15,7} code. 4. With the fingerprinting code in step 3, the collusion codebook is constructed for the colluder detection. Through an experiment, it confirmed that the ratio of colluder detection is 86.6% for AND collusion, 32.8% for OR collusion, 0% for XOR collusion and 66.4% for Averaging collusion respectively. And also, XOR collusion could not detect entirely colluder and on the other hand, AND and Averaging collusion could detect n-1 colluders and OR collusion could detect k colluders.

Fabrication of Transparent Conductive Film for Flexible Devices Using High-Resolution Roll Imprinting (고 정밀 롤 임프린팅을 이용한 유연 전자소자용 투명전극 제작)

  • Yu, Jong-Su;Yu, Semin;Kwak, Sun-Woo;Kim, Jung Su
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.11
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    • pp.975-979
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    • 2014
  • Transparent conductive films (TCF) with excellent electrical properties and high mechanical flexibility have been widely studied because of their potential for application in optoelectronic devices such as light-emitting diodes, paper displays and organic solar cells. In this paper, we report on low-resistance and high-transparent TCF for flexible device applications. To fabricate a high-resolution roll imprinted TCF, the following steps were performed: the design and manufacture of an electroforming stamp mold, the fabrication of high-resolution roll imprinted on flexible film, the manufacture of Ag-nano paste which was filled into patterned film using a doctor blade process. Also, we was demonstrated with the successful application(ITO free organic photovoltaic) of the developed flexible TCF.

수직형 LED 소자의 광출력 향상을 위한 나노 패터닝 공정

  • Byeon, Gyeong-Jae;Park, Hyeong-Won;Jo, Jung-Yeon;Lee, Seong-Hwan;Lee, Heon
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2010.05a
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    • pp.32.2-32.2
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    • 2010
  • 본 연구에서는 고출력, 고휘도를 위해서 개발되고 있는 수직형 LED소자의 광출력향상을 위한 나노 패터닝 공정을 진행하였다. 수직형 LED는 기존 측면형 LED에 비해서 열방출 특성이 우수하고 대면적 칩으로 제작이 가능하기 때문에 높은 광출력이 필요한 조명 분야로의 적용이 가능하다. 하지만 수직형 LED 역시 기존 측면형 LED와 마찬가지로 질화갈륨 및 외부 공기와의 계면에서 전반사가 심하기 때문에 광추출효율이 낮은 문제점이 있으며 이를 해결하는 것이 큰 이슈가 되고 있다. 이를 해결하기 위해서 광결정 패턴을 LED 소자에 형성하여 광추출효율을 향상시키려는 연구가 활발히 진행되고 있으나 아직까지 수직형 LED 웨이퍼 전면적에 균일한 패턴을 형성할 수 있는 기술 개발이 미진한 상황이다. 본 연구에서는 유연 고분자 몰드를 이용한 대면적 나노 임프린팅 및 나노 프린팅 기술을 통해서 2 inch 수직형 LED 웨이퍼 전면적에 균일한 패턴을 전사하는 공정을 진행하였다. 구체적으로는 나노임프린트 및 건식식각 공정을 통해서 수직형 LED의 n형 질화갈륨 층에 높은 가로세로비의 광결정 패턴을 형성하였으며 이를 통해서 약 40% 정도의 광출력이 향상되었다. 또한 고 굴절률의 산화아연 나노 패턴 형성공정을 대면적 LED 기판에 시도하였다.

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A Study on Hydrophobic Surface Treatment for Microfluidic System Fabrication Based on SLA 3D Printing Method (SLA 3D 프린팅 방식 기반의 미세 유체 시스템 제작을 위한 소수성 표면 처리 연구)

  • Jae Uk Heo;Seo Jun Bae;Do Jin Im
    • Korean Chemical Engineering Research
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    • v.62 no.1
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    • pp.105-111
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    • 2024
  • The SLA (Stereolithography Apparatus) method is a type of 3D printing technique predicated on the transformation of liquid photocurable resin into a solid form through UV laser exposure, and its application is increasing in various fields. In this study, we conducted research to enhance the hydrophobicity and transparency of SLA 3D printing surfaces for microfluidic system production. The enhancement of surface hydrophobicity in SLA outputs was attainable through the application of hydrophobic coating methods, but the coating durability under different conditions varied depending on the type of hydrophobic coating. Additionally, to simultaneously achieve the required transparency and hydrophobic properties for the fabrication of microfluidic systems, we applied hydrophobic coatings to the proposed transparency enhancement method from prior research and compared the changes in contact angles. Teflon coating was proposed as a suitable hydrophobic coating method for the fabrication of microfluidic systems, given its excellent transparency and high coating durability in various environmental conditions, in comparison to titanium dioxide coating. Finally, we produced an Electrophoresis of Charged Droplet (ECD) chip, one of the digital microfluidics systems, using SLA 3D printing with the proposed Teflon coating method (Fluoropel 800). Droplet manipulation was successfully demonstrated with the fabricated chip, confirming the potential application of SLA 3D printing technology in the production of microfluidic systems.

GF/PC Composite Filament Design & Optimization of 3D Printing Process and Structure for Manufacturing 3D Printed Electric Vehicle Battery Module Cover (전기자동차 배터리 모듈 커버의 3D 프린팅 제작을 위한 GF/PC 복합소재 필라멘트 설계와 3D 프린팅 공정 및 구조 최적화)

  • Yoo, Jeong-Wook;Lee, Jin-Woo;Kim, Seung-Hyun;Kim, Youn-Chul;Suhr, Jong-Hwan
    • Composites Research
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    • v.34 no.4
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    • pp.241-248
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    • 2021
  • As the electric vehicle market grows, there is an issue of light weight vehicles to increase battery efficiency. Therefore, it is going to replace the battery module cover that protects the battery module of electric vehicles with high strength/high heat-resistant polymer composite material which has lighter weight from existing aluminum materials. It also aims to respond to the early electric vehicle market where technology changes quickly by combining 3D printing technology that is advantageous for small production of multiple varieties without restrictions on complex shapes. Based on the composite material mechanics, the critical length of glass fibers in short glass fiber (GF)/polycarbonate (PC) composite materials manufactured through extruder was derived as 453.87 ㎛, and the side feeding method was adopted to improve the residual fiber length from 365.87 ㎛ and to increase a dispersibility. Thus, the optimal properties of tensile strength 135 MPa and Young's modulus 7.8 MPa were implemented as GF/PC composite materials containing 30 wt% of GF. In addition, the filament extrusion conditions (temperature, extrusion speed) were optimized to meet the commercial filament specification of 1.75 mm thickness and 0.05 mm standard deviation. Through manufactured filaments, 3D printing process conditions (temperature, printing speed) were optimized by multi-optimization that minimize porosity, maximize tensile strength, and printing speed to increase the productivity. Through this procedure, tensile strength and elastic modulus were improved 11%, 56% respectively. Also, by post-processing, tensile strength and Young's modulus were improved 5%, 18% respectively. Lastly, using the FEA (finite element analysis) technique, the structure of the battery module cover was optimized to meet the mechanical shock test criteria of the electric vehicle battery module cover (ISO-12405), and it is satisfied the battery cover mechanical shock test while achieving 37% lighter weight compared to aluminum battery module cover. Based on this research, it is expected that 3D printing technology of polymer composite materials can be used in various fields in the future.

Dynamic Analysis of a Nano Imprinting Stage Using CAE (CAE를 이용한 나노 임프린트 스테이지의 동적 거동해석)

  • Lee, Kang-Wook;Lee, Min-Gyu;Lee, Jae-Woo;Lim, Si-Hyung;Shin, Dong-Hoon;Jang, Si-Youl;Jeong, Jae-Il;Yim, Hong-Jae
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.5
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    • pp.211-217
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    • 2007
  • A nano-imprinting stage has been widely used in various fields of nanotechnology. In this study, an analysis method of a nano-imprinting stage machine using FEM and flexible multi-body kinematics and dynamics has been presented. We have developed a virtual imprinting machine to evaluate the prototype design in the early design stage. The simulation using CAE for the imprinting machine is not only to analyze static and dynamic characteristics of the machine but also to determine design parameters of the components for the imprinting machine, such as dimensions and specifications of actuators and sensors. Structural components as the upper plate, the rotator, the shaft and the translator have been modeled with finite elements to analyze flexibility effects during the precision stage motion. In this paper flexible multi-body dynamic simulation is executed to support robust design of the precision stage mechanism. In addition, we made the 4-axis stage model to compare the dynamic behavior with that of 3-axis stage model.

Fabrication of Functional ZnO Nano-particles Dispersion Resin Pattern Through Thermal Imprinting Process (ZnO 나노 입자 분산 레진의 thermal imprinting 공정을 통한 기능성 패턴 제작)

  • Kwon, Moo-Hyun;Lee, Heon
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.12
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    • pp.1419-1424
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    • 2011
  • Nanoimprint lithography is a next generation lithography technology, which enables to fabricate nano to micron-scale patterns through simple and low cost process. Nanoimprint lithography has been applied in various industry fields such as light emitting diodes, solar cells and display. Functional patterns, including anti-reflection moth-eye pattern, photonic crystal pattern, fabricated by nanoimprint lithography are used to improve overall efficiency of devices in that fields. For these reasons, in this study, sub-micron-scaled functional patterns were directly fabricated on Si and glass substrates by thermal imprinting process using ZnO nano-particles dispersion resin. Through the thermal imprinting process, arrays of sub-micron-scaled pillar and hole patterns were successfully fabricated on the Si and glass substrates. And then, the topography, components and optical property of the imprinted ZnO nano-particles/resin patterns are characterized by Scanning Electron Microscope, Energy-dispersive X-ray spectroscopy and UV-vis spectrometer, respectively.

A Study on the Importance and Application of 3D Printing Technology for Street Furniture Manufacturing (거리 가구 제작을 위한 3D 프린팅 기술 중요도 도출 및 적용 방안에 관한 연구)

  • Lee, Sung Ho;Lee, Tae Hee;Lim, Hyun Su
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.4
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    • pp.509-517
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    • 2020
  • This study evaluated the importance of technical characteristics in manufacturing street furniture using 3D printing technology to suggest the direction of development of high priority 3D printing technology. The importance was analyzed by the QFD, quantified by scores and the priority of the items was summarized. As a result, the 'output size', 'shrinkage of material', and 'output angle' were derived as technical elements that should be prioritized in development and research. For verification, the design of atypical street furniture was made into a large 3D printed output and the development direction was suggested by applying the technical elements of priority during the manufacturing process. Street furniture should be designed based on functionality and stability, as well as economic efficiency, productivity, and aesthetics. Therefore, the 'output size' ensured stability by minimizing the division of parts, and the 'contractability of materials' satisfied the aesthetic and productivity by minimizing the error of form. Finally, the 'output angle' was verified by improving the quality of the output and selecting an angle with efficient and structural stability through various output angles.