• 한국기계가공학회지
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• 제19권6호
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• pp.80-87
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• 2020

The currently observed trend in car manufacturing is to increase energy-efficiency by producing lighter cars. This study examines the replacement of particular parts, specifically around the impact beam, with material composites 30% lighter than conventional steel currently used. The shape of the impact beam was determined as the trapezoidal cross-sectional area with central reinforcement, using three-point bending analysis. A prototype was fabricated based on the findings of our study and its performance was evaluated by the three-point bending analysis; 2 ply of aramid applied for its displacement. The performance of the final prototype for the door assembly was evaluated using a side-door strength test, which resulted to measured initial strength of 10.5 KN and intermediate strength of 15.6 KN. This research provides a promising solution for better impact beam manufacturing.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2012년도 춘계학술대회 논문집
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• pp.1109-1110
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• 2012

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2010년도 춘계학술대회 논문집
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• pp.903-904
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• 2010

• Tribology and Lubricants
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• 제31권1호
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• pp.13-20
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• 2015

The impact beam, a beam-shaped reinforcement installed horizontally between the inside and outside panels of car doors, is gaining importance as a solution to meet the regulations on side collision of vehicles. In order to minimize pelvis injury which is the biggest injury happening to the driver and passengers when a vehicle is subject to side collision, energy absorption at the door impact beam should be maximized. For the inner panel, the thrust into the inside of the vehicle must be minimized. The impact beam should be as light as possible so that the extent of pelvis injury to the driver and passenger during side collision of the vehicle is minimal. To achieve this, the weight of the impact beam, has to be optimized. In this study, we perform a design analysis with a goal to reduce the weight of the current impact design by 30% while ensuring stability, reliability, and comparison data of the impact beam for mass production. We conduct three-point bending stress experiments on conventional impact beams and analyze the results. In addition, we use a side-door collision test apparatus to test the performance of beams made of three (different materials: steel, aluminum, and composite beams).

• 한국산학기술학회논문지
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• 제12권5호
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• pp.2025-2030
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• 2011

최근에 많은 완성차 업계에서 차량 중량을 줄이기 위해 알루미늄 재질의 도어 임팩트빔을 사용하고 있으나, 이는 옆문강도 및 측면충돌 성능을 저하시킬 수 있다. 따라서 이 논문에서는 옆문강도 법규를 만족시키고 스틸 도어 빔 수준의 측면충돌 성능을 유지할 수 있는 알루미늄 빔의 최적화된 단면 형상과 설계수치를 제시하고자 한다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2009년도 춘계학술대회 논문집
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• pp.683-684
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• 2009

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2010년도 추계학술대회 논문집
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• pp.829-830
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• 2010

• 한국자동차공학회논문집
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• 제20권2호
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• pp.98-102
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• 2012

Increasing the fuel economy has been an inevitable issue for the development of new cars, and one of the important measures to improve the fuel economy is to decrease the vehicle weight. In order to obtain this goal, the researches about lighter, stronger and the well impact absorbing bumper impact beam have been studied without sacrificing bumper safety. In this study, the overall weight reduction possibility of rear bumper impact beam could be examined based on the variation of frontal, offset and corner impact crash capability by substituting a ultra high strength steel material (boron steel ) having tensile strength of 1.5 GPa grade instead of conventional steels. In addition, the section variations (open section, closed section, open section with 5 stays) of the bumper impact beam structure were examined carefully. It could be reached that this analysis could be well established and be contributed for design guide and the optimum design conditions of the automotive rear bumper impact beam development.

• 한국기계가공학회지
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• 제20권5호
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• pp.103-110
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• 2021

The mounting performance of the GFRP(Glass fiber Reinforced Plastic) beam and the mechanical mounting of the steel bracket was studied to be mounted as a GFRP impact beam on the side door of the passenger car. Moreover, an open-hole tensile test was performed to evaluate breakage tendency based on GFRP stacking conditions. Furthermore, the tightening strength of rivets and bolts was compared using the single lap-shear tension test for the GFRP stacking pattern. Additionally, the GFRP beam and bracket mounting features were designed; moreover, the prototype and bracket were assembled. Additionally, the bracket mounting bending test and the door assembly static bending test were performed to verify the stability of the bracket mounting. In the bracket fastening bending test, no breakage occurred in the connection part between the GFRP beam and the bracket, and it showed 67% (24.4 kN) improved performance compared to steel. In the static bending test of the door assembly, the initial average reaction force increased by 25% compared to the steel, and the performance of all FMVSS-214 regulations was satisfied. The replacement of GFRP impact beams resulted in a 30% weight reduction

• 타이어
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• 통권232호
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• pp.22-25
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• 2007

탈거리의 발달은 급기야 전 세계를 하루 생활권으로 만들었다. 비행기, 기차, 자동차, 선박 같은 교통수단의 발달은 이른바 글로벌시대를 열어 전 세계가 하나의 가족이 되어 가는데 가장 큰 역할을 했고, 특히 자동차는 사람이나 화물을 운송하는 주요 수단으로서 현대인들에게 의식주 못지않게 중요한 필수품이 되었으며, 전 세계적으로 그 수요가 급속히 증가하고 있는 실정이다. 자동차는 시간과 공간을 효율적으로 사용할 수 있게 하는 등 많은 이익을 주는 반면 교통사고 및 교통체증에 의한 인적, 물적, 경제적 손실 등과 같은 많은 사회적 문제들을 유발시키고 있는 것도 사실이다. 일반적으로 교통사고는 인간적, 차량적, 도로적 요인 등 개개별 요인과 이들의 교호작용에 의해서 발생하기 때문에 차량의 안전운행을 위한 대책은 이들 요인들의 종합적인 분석을 통하여 해결할 수 있다. 이에 따라 운전자와 보행자를 동시에 보호할 수 있고, 운행 시 운전자의 편의를 제공할 수 있는 차량안전시스템 및 이를 위한 제어기술, 정보통신기술, ITS기술, 차량동역학기술 및 차체설계기술 등이 개발 되고 있고, 과거 자동차에서는 볼 수 없었던 시트벨트, 에어백, 범퍼, 차체충격흡수장치, 도어 임팩트 빔 등이 개발되어 교통사고 시 피해를 극소화하는데 기여하고 있다.