• Title/Summary/Keyword: 유성감속기

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Heavy Duty용 유성기어 감속기의 성능비교 해석

  • 김관수;김형의
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.04a
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    • pp.277-283
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    • 1991
  • 일반적으로 건설중장비에 쓰이는 주행용 감속기의 종류에는 차동유성기구(Differential Planetary Drive), 2단유성기구(Two Stage Planetary Drive), 3단유성기구(Three Stage Planetary Dnive)가 있으나 전체적인 감속기의 성능 및 특성에 대해서는 자세히 알려져 있지않아 주행시스템의 국내개발이 미흡한 상황에 있다. 따라서 본 연구에서는 이러한 문제점의 1차적 해결책으로서 주행장치에 채용될 Heavy Duty용 유성기어 감속기를 차동유성기구 한개 모델과 2단유성기구 두개 모델을 시제품으로 제작하여 종류별로 동력전달효율과 감속기 내부 온도상승의 관점에서 그 성능을 비교 분석하여 각각의 특성을 제시하였다.

A Study on the design of planocentric gear reducer used in industrial robots (로보트용 내접 유성식 감속기의 설계에 대한 연구)

  • 이성철;오박균;권오관
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1987.06a
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    • pp.41-49
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    • 1987
  • 관절 로보트를 위시한 각종 매니퓨레이터 장치의 관절 구동부는 모터와 감속기의 조합으로 구성되어 있다. 최근에는 감속기를 내재하지 않는, 직접구동 방식이 연구중이지만 모터는 고속회전율 시키는 것이 동력밀도가 크기 때문에 대부분 감속기를 사용하여 회전속도를 감속하고 토오크를 증대하여 매니퓨레이터를 구동시키고 있다. 본 연구에서는 내접 유성식 감속기의 국산화를 도모하기 위하여 원통형 핀을 내치차 치형으로 사용한 내접 유성식 감속기의 설계 기술을 개발하였다. 치형 수정계수를 도입하여 수정계수 변화에 대한 치형의 변화와 접촉 하중 및 응력의 변화를 검토하고 로오크 전달시 기구에 작용되는 하중을 해석하여 내접 유성식 감속기의 설계 기법을 제시하였다.

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Design of Planetary Gear Reducer Driving part to Possible Disadhesion from Electric Wheelchair (전동 휠체어에 탈·부착이 가능한 유성기어 감속기 구동부 설계)

  • Youm, Kwang-Wook
    • Journal of the Korean Institute of Gas
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    • v.26 no.2
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    • pp.9-13
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    • 2022
  • Electric wheelchairs, the output from the motor is mainly applied to a speed reducer using a power transmission device such as a belt or a chain. However, although a speed reducer using a belt or chain is a simple device, it occupies a lot of space and has a space limitation, so it is not suitable for an electric wheelchair driving part. However, since the speed reducer of the planetary gear type is decelerated on the same axis, the volume can be reduced, so the space constraint is less than that of the belt or chain type reducer. Therefore, in this study, a driving part that can obtain great propulsion with a speed reducer using a planetary gear type was developed through a study on the driving part of a wheelchair that can be switched between manual and electric. Accordingly, the tooth shape of the planetary gear applied to the reducer was designed using the Kisssoft program. In addition, the drive part was designed to be applicable to the existing wheelchair wheels, and the mechanism was optimized for the manual/electric switching principle and operation principle of the drive part. Based on the research contents, the final design and manufacture of the wheelchair reducer drive unit in the form of a planetary gear having one sun gear, two planetary gears and one ring gear was carried out.

Development of the Mechanical Power Monitoring System for Planetary Reduction Motor using Hall Effect Sensor (홀 이펙트 센서를 이용한 유성기어 감속기모터의 동력 모니터링 시스템 개발)

  • 장인훈;오세훈;심귀보
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2004.10a
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    • pp.201-204
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    • 2004
  • 감속기가 사용되어지는 경우 부하의 변동이나 구동부의 상태변화에 따라 모터의 토크, 회전수 등이 변하는데 이러한 값들을 모니터링 하면 부하의 변동이나 구동부를 진단할 수 있다. 본 논문은 유성기어를 이용한 기어드 모터를 제작하고, LCD를 포함하는 간단한 사용자 인터페이스를 통해 전달 Torque, 전달회전수(rpm), 전달동력을 확인할 수 있는 소형의 표시기가 있는 감속기에 관한 것이다. 일반적으로 전달 토크를 측정하는 장비는 크기가 크고 고가이며 계측기를 연결하고 측정하는 과정이 매우 번거로울 뿐만 아니라 지속적인 유지보수가 필요한 단점이 있다. 본 논문에서 제안하는 유성기어를 사용하면 간단히 모터의 토크 및 회전수를 측정할 수 있고 측정값을 표시하는 표시기를 모터에 부착할 수 있다. 측정 및 표시기는 기존 가격에 비해 매우 값싸게 제작할 수 있고 유지보수가 필요 없으며 검출 값을 시스템 제어부에 피드백 시키면 자기진단이 가능해진다. 특히 블루투스를 이용한 무선 통신기능을 부과하면 원격 모니터링이 가능하고 복수 모터유닛의 네트워크 구성이 용이하며 인터넷을 통한 데이터 통신으로의 확장이 가능하다.

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Design of Planetary Gear Drive Unit for Drive Conversion of Transfer case (Transfer case의 구동변환을 위한 유성기어장치 구동부 설계)

  • Youm, Kwang-Wook
    • Journal of the Korean Institute of Gas
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    • v.26 no.2
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    • pp.21-26
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    • 2022
  • Since the four-wheel drive transmits the driving force to all four wheels, the traction with the road surface increases, thereby increasing the driving force. However, it has the disadvantage of lowering fuel efficiency. Therefore, four-wheel drive is commonly used as a method of converting to optional four-wheel drive when necessary while driving in two-wheel drive. This selective four-wheel drive converts the driving force by mechanically changing the electric signal sent by the driver in the transfer case. In this study, in order to mechanically change the electrical signal, a reducer is applied to the motor to increase the torque to perform the function. Therefore, in this study, a reduction mechanism applicable to the motor inside the transfer case applied to convert the drive is derived, and the reduction ratio applying the planetary gear type is optimized accordingly. And based on the derived reduction ratio, two sets of planetary gears using a ring gear in common were applied to develop a planetary gear tooth type in which the input shaft and output shaft are decelerated in the same phase. Optimization design was carried out.

Design Modification of Marine Turning Gear Based on Spur Planetary Gear (스퍼 유성감속기 기반 선박용 터닝기어의 설계 변경)

  • Kim, Kun-Woo;Lee, Jae-Wook;Jang, Jin-Seok;Oh, Joo-Young;Hong, Jong-Hae;Lee, Kang-Jae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.12
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    • pp.7-14
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    • 2019
  • A marine turning gear controls the position of the piston-crank mechanism by rotating the flywheel of the marine engine at a low speed, which is the main auxiliary machine that enables the disassembly and maintenance of the engine. In this study, the safety factor for surface durability and tooth bending strength was improved by the design modification of the marine turning gear based on the spur planetary gear. Angular velocity, torque, and efficiency of the turning gear were measured using a reliability evaluation tester, and a multibody dynamics model for analysis corresponding to the test results was developed. Finally, it was confirmed that the design improvements improved the tooth surface damage of the sun gear in the 3rd reduction stage.

Development of Marine Turning Gear Based on Helical Planetary Reducer (헬리컬 유성감속기 기반 선박용 터닝기어 개발)

  • Kim, Kun-Woo;Lee, Jae-Wook;Jang, Jin-Seok;Choi, Chang-Young;Hong, Jong-Hae;Lee, Kang-Jae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.10
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    • pp.36-43
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    • 2020
  • A marine turning gear is the main auxiliary machine that enables the disassembly of and maintenance on the main engines. In this study, a marine turning gear based on a helical planetary reducer was developed through analysis of a marine turning gear based on a spur planetary reducer. Nonlinear numerical analysis was performed to determine the ideal contact ratio between the sun gear and the idle gear. Based on this, the surface durability, tooth bending strength, and contact ratio were calculated. In addition, the helix direction was selected to utilize the existing bearings. Gears were manufactured based on the helical gear design values, and the turning gear was evaluated using the FTA standards of MAN Co. Ltd. As a result, a lifetime of 3,000 to 5,000 hours was verified, the maximum torque measured was 105kNm, and the efficiency was measured to be 87.4%.