• 제목/요약/키워드: 엔진 윤활

검색결과 184건 처리시간 0.022초

초대형 굴삭기용 유압펌프 구동 기어박스의 수명시험에 관한 연구 (A Study of the Life Test of Hydraulic Pump Driving Gear Box for the Large Excavator)

  • 이용범
    • Journal of Advanced Marine Engineering and Technology
    • /
    • 제39권3호
    • /
    • pp.211-216
    • /
    • 2015
  • 차체중량이 90 ton인 초대형 유압굴삭기에서는 유압시스템의 효율향상을 통한 연비개선을 위해서 유압펌프 구동용 기어박스(hydraulic pump driving gear box)를 사용하여 다수(3~6개)의 펌프를 병렬로 장착하여 사용한다. 펌프 구동 기어 박스는 굴삭기의 대형엔진과 연결되는 입력 축 1개로 기계적 동력인 회전수와 토크를 공급받아 고압펌프와 저압펌프에서로 다른 기계적 출력을 공급하게 된다. 따라서 펌프 구동 기어박스는 굴삭기의 대동맥과 같으며, 엔진이 가동되는 시간동안 지속적으로 펌프를 구동함으로서 장 수명이 요구된다. 본 연구에서는 큰 시험동력(600kw)이 요구되는 수명평가에서 에너지절감을 위한 전기 회생식 시험 장비를 구축하여 높은 에너지 절감과 수명시험을 수행하면서 기어박스의 마모 특성을 분석하는 방법으로 윤활유 오염 입자 분석과 기어파손 유무를 검증하는 방법으로 진동분석 방법을 사용하였다.

자동차 유사석유제품 및 정량주유 판별 시스템의 설계 및 구현 (A design and implement vehicle similar oil identification and quantitative gas)

  • 정다운;백성현;장종욱
    • 한국정보통신학회:학술대회논문집
    • /
    • 한국해양정보통신학회 2011년도 춘계학술대회
    • /
    • pp.281-284
    • /
    • 2011
  • 최근 유사석유제품 판매와 정량주유를 하지 않는 주유소로 인해 많은 운전자들이 피해를 입고 있고, 이러한 현상들이 점점 증가하여 앞으로 그 피해는 더 늘어날 전망이다. 유사석유제품을 사용함으로써 발생하는 피해는 연료계통의 윤활작용 및 자가 청정기능 문제, 부품의 조기 노후화 및 연료계통의 불순물 누적, 정품 휘발유와의 연소속도 차이로 인한 엔진의 부담 가중, 배기가스의 유독성물질 배출, 엔진오일과 확인되지 않은 화학적 반응 등이 발생하게 되는 문제점이 있다. 이러한 피해를 예방하기 위해 OBD-II 프로토콜로 자동차의 주행 내부정보를 받아 유사석유제품과 정량주유를 측정하고자 한다. 본 논문에서는 WinCe 기반의 개발보드를 이용하여 WiFi 통신을 지원하는 OBD-II 스캐너를 통해 주행 내부정보를 받아와서 현재 차량의 유사석유제품판별 시스템과 정량주유 시스템을 구현하였다.

  • PDF

경유 혼입에 의한 엔진오일 물성 변화 (Change in Physical Properties of Engine oil Contaminated with Diesel)

  • 임영관;이종은;나용규;김종렬;하종한
    • Tribology and Lubricants
    • /
    • 제33권2호
    • /
    • pp.45-51
    • /
    • 2017
  • Engine oil is a substance used for the lubrication of internal combustion systems. However, in some case, defects in engine systems may contaminate engine oil with fuel. Contaminated engine oil can cause problems in the normal functioning of a vehicle. In this study, we investigate the functional properties of engine oil contaminated with diesel fuel. The test results indicate that the engine oil contaminated with diesel fuel has low flash point, pour point, density, kinematic viscosity and cold cranking simulator value. The contaminated engine oil which has low plash point can cause fire and explosion accident. Furthermore, a four ball test indicates that the contaminated engine oil increases wear scar to poor lubricity. Moreover, we investigate the GC pattern using SIMDIST (simulated distillation) for determination of diesel in engine oil. The SIMDIST analytic result, diesel was detected at earlier retention time than engine oil in chromatogram. Thus the SIMDIST method can define whether engine oil is contaminated by diesel fuel or not. We can use the SIMDIST method for the diagnosis of oil condition instead of analyzing other physical properties that require many analytic instruments, large volume of oil sample and long analysis time.

디젤차량의 주행거리에 따른 DPF 윤활유의 특성분석에 관한 실험적 연구 (Experimental Study on the DPF Engine Oil Characteristics Depending on a Mileage of Diesel Automotive)

  • 김청균
    • Tribology and Lubricants
    • /
    • 제25권5호
    • /
    • pp.318-323
    • /
    • 2009
  • The oil characteristics and wear particles of Diesel engines with a DPF have been investigated as a function of a driving distance. The engine oil of SAE 5W30 with ACEA C3 is used for an oil film lubrication of the engine, which is equipped with Diesel particulate filter. Depending on the oil test results, the kinematic viscosity of used engine oils at 40 is degraded up to 5.1% compared with that of unused engine oils, SAE 5W30. And the kinematic viscosity of used engine oils at 100 is more degraded up to 8.1% compared with that of unused engine oils. The oil characteristic as a function of a mileage is not changed depending on the driving distance because of high quality of engine oils. But the aluminum and copper compounds, which are used as base materials of the engine bearing and a pin bush, are much worn and contaminated for the increased mileage of the car. The oil properties of used engine oils are relatively good except phosphorus and calcium additives, which are heavily engaged in the performance of the oils.

엔진 연결봉 베어링의 최소 유막 두께에 관한 연구 (A Study on the Minimum Oil Film Thickness of Connecting-rod Bearing in Engine)

  • 최재권;허곤;한동철
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 1993년도 춘계학술대회 및 공장견학
    • /
    • pp.39-53
    • /
    • 1993
  • The minimum oil film thickness(MOFT) in the connecting-rod bering of a 1.5 liter, L-4, gasoline engine is measured up to 5500 rpm and calculated to study the dynamically loaded engine bearing. Short bearing approximation and Mobility method are used for theoretical analysis of oil film charactrtistics. And cylinder pressure, crank-pin surface temperature and bearing tenp ture are measured as the input data of theoretical analysis. The MOFT are measured by the total capacitance method(TCM). To improve the reliability of the test results, a reasonable detmuuination method of bearing clearance is introduced and used, and the effects of cavitation and aeration on the test results are neglected. The crankshaft is grounded by means of a slip ring. A scissor type linkage system was developed to measure the MOFT and bearing temperature. The effects of engine speed, load and oil viscosity on the measured and calculated minimum oil film thicknesses are investigated at 1500 to 5500 rpm. From the comparison between the measured and calculated MOFT, it is found that a qualitative similarity exists between them, but in all cases, the measured MOFT are smaller than those calculated.

  • PDF

디젤 엔진오일 내 Soot 함량 증가에 따른 오염도 측정에 관한 실험적 고찰 (An Experimental Study on the Measurement of Soot Contamination in A Diesel Engine Oil)

  • 조성용;공호성;윤의성;한흥구;정동윤
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 2002년도 제35회 춘계학술대회
    • /
    • pp.120-129
    • /
    • 2002
  • New method and device for the on-line measurement of soot concentration in a diesel engine oil are proposed, where the measurement principle is based mainly on attenuated internal total reflection. Various laboratory tests of the detector were performed mainly with carbon black particles of different contamination levels. It was found that the proposed detector could be well used to monitor oil deterioration due to soot contamination. Operational range of the detector was found from 0 to 5 mass percentage of soot content. Test results with water and fuel dilution showed that these effects were not remarkable. However, adsorption of carbon black particles to a measurement surface was considered to be a critical problem in the new detector. Effects of particle deposition onto the interface was experimentally evaluated with the oil temperature and turbulence and discussed throughout this work.

  • PDF

자동차 엔진 운동부의 트라이볼로지적 특성에 관한 고장 사례 연구 (Failure Study for Tribological Characteristics in Moving parts of the Automotive Engines)

  • 이일권;전윤수;김청균;조승현;김한구;김영규;문학훈
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 2004년도 학술대회지
    • /
    • pp.158-161
    • /
    • 2004
  • In recent, the automotive number of korea has risen above 14millions vehicles. The automotive was settled down goods haying to live. In a flood of this automotive the accuracy diagnosis for the vehicle certainly need for people referencing car. To do this diagnosis, the researcher has to experience many example in the field and need to system them. Expecially, the study for failure of the engine nearly research in the korea. When moving parts of engine no problem. In order to work, the engine must operate normality state. In this paper the purpose study the failure for the tribological example of engine.

  • PDF

전산유체해석을 이용한 엔진윤활시스템 설계 (Engine Lubrication System Design Using Computational Fluid Dynamic Analysis)

  • 윤정의;심병민;한세범;정연두;김동렬;채경덕;황영택;박종원;윤성호;김용태;박병완
    • Tribology and Lubricants
    • /
    • 제21권4호
    • /
    • pp.165-170
    • /
    • 2005
  • Engine lubrication system has very complex oil flow networks. Therefore it is difficult to evaluate and optimize the system only depending on experimental results. When we plan upgrading the engine performance the engine lubrication system must be considered in the plan. In this paper, engine lubrication system design using computational fluid dynamic analysis was studied. To do this, unsteady transient flow network analysis on the engine oil circuit system was carried out. Finally we discussed the design process in the modified engine lubrication system.

연료 변경에 의한 연료분사펌프의 윤활 특성 (Lubrication Characteristics in Fuel Injection Pump with Variation of Fuel Oils)

  • 홍성호
    • Tribology and Lubricants
    • /
    • 제31권6호
    • /
    • pp.245-250
    • /
    • 2015
  • This study investigates the lubrication characteristics of fuel injection pumps with reference to different fuel oils. Medium-speed diesel engines use fuel oils with various viscosities, such as heavy fuel oil (HFO, which is a high-viscosity fuel oil) and light diesel oil (LDO, which is a low-viscosity fuel oil). When fuel oil with a low viscosity is used, both fuel oil and lubricating oil lubricate the system. Thus, the lubrication of the fuel injection pump is in a multi-viscosity condition when the fuel oil in use changes. We suggest three cases of multi-viscosity models, and divide the fuel injection pump into three lubrication sections: a, the new oil section; b, the mixed oil section; and c, the used oil section. This study compares the lubrication characteristics with variation of the multi-viscosity model, clearance. The volume of Section b does not affect the lubrication characteristics. The lubrication characteristics of the fuel injection pump are poor when high-viscosity fuel oil transfers to low-viscosity fuel oil. This occurs because the viscosity in the new oil section (i.e., Section a) dominates the lubrication characteristics of the fuel injection pump. However, the lubricant oil supply in the used oil section (i.e., Section c) can improve the lubrication characteristics in this condition. Moreover, the clearances of the stem and head significantly influence the lubrication characteristics when the fuel oil changes.

무게측정법을 이용한 천연가스 자동차 충전소 오일전이 정량 분석에 대한 연구 (A Study on the Quantitative Measurement of Oil Carry-over in Natural Gas Vehicle fueling Station Using A Gravimetric Method)

  • 황성수;오준석;김기동;오영삼;최경식;김학은
    • 한국가스학회지
    • /
    • 제19권1호
    • /
    • pp.12-17
    • /
    • 2015
  • CNG(Compressed Natural Gas)충전소의 주요 핵심설비는 압축기이며, 대부분의 압축기는 윤활이 필요하다. CNG압축기의 윤활유(oil)는 충전 중에 압력 레귤레이터, 엔진 연료공급시스템 등에 전이(Carry-over)되어 천연가스차량의 성능에 부정적인 영향을 미친다. 따라서 이러한 문제를 사전에 방지하기 위해서는 전이되는 오일의 양을 정량적으로 측정하여 공급되는 압축천연가스의 품질관리를 강화하는 것이 필요하다. 본 연구에서는 CNG오일전이를 측정하기 위해 중량법(Gravimetric method)을 사용한 샘플링 튜브 및 샘플링 장비를 개발하였다. 또한, CNG 충전소 6개소를 대상으로 CNG를 채취하였으며, 오일전이를 정량적으로 분석하였다. 측정된 전체 오일전이양은 2.569에서 6.509ppm 이었으며, 측정된 결과를 선행연구 결과와 비교 검증하였다.