• Title/Summary/Keyword: 압축 성형

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A Study on the Effects of Sample Preparation on Liquefaction Estimation Using Cyclic Triaxial Test Conditions (시편의 성형방법이 반복삼축압축시험을 이용한 지반의 액상화 평가에 미치는 영향에 관한 연구)

  • 이익효;김동수;김준석;황지훈;서성호
    • Journal of the Korean Geotechnical Society
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    • v.19 no.2
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    • pp.57-64
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    • 2003
  • The liquefaction potential of saturated sands under seismic loading conditions has been carefully considered by many investigations. Typical of these investigations is the laboratory determination of cyclic strength of sands by means of cyclic triaxial tests. This study was conducted to investigate the effects of the method of sample preparation on the liquefaction characteristics of remolded samples of saturated uniform sands. Cyclic triaxial tests were performed on saturated uniform sand compacted to the same density by 3 different procedures of pluvial compaction through air, pluvial compaction through water and vibratory compaction. It was validated that the cyclic stress ratio of remolded saturated uniform sands by different compaction procedures at the same density was very different.

Structural Behavior of Newly Developed Cold-Formed Steel Sections(I) - Compressive Behavior (신형상 냉간성형 단면의 구조적 거동(I) - 압축거동)

  • Park, Myeung Kyun;Kim, Han Sik;Chung, Hyun Suk;Kwon, Yunng Bong
    • Journal of Korean Society of Steel Construction
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    • v.14 no.2
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    • pp.349-356
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    • 2002
  • Cold-Formed C-section and Lipped C-section are commonly used as structural members of steel houses in Korea. Both are made of SGC41 steel. However, special Cold-Formed Sections with unique cross sectional shape have been developed and widely used in advanced countries. This research focused on the newly developed thin-walled Cold-Formed Sections which possess not only high strength and stiffness but also other advantages in construction. A series of compression tests was conducted to investigate the structural behavior of a compression member, including its load carrying capacity. Test results were compared with analytical study results.

The Behavior of Shrinkage on PMMA in Injection Molding Compression Molding (사출압축성형시 PMMA 재료의 성형수축거동)

  • Choi, Y.S.;Han, S.R.;Jeong, Y.D.
    • Journal of Power System Engineering
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    • v.9 no.4
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    • pp.83-89
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    • 2005
  • Molding shrinkage is one of the problems to be solved in conventional injection molding. Despite many trying-out has been to solve it, intrinsic cause of shrinkage such as orientation and thermal exchange between melt and mold has not been solved yet. For reducing shrinkage and residual stress on molding, injection compression molding process was invented. In this study, experiments about effects of injection compression molding's parameters on shrinkage of PMMA molding were conducted and compared with conventional injection molding's shrinkage. Before the injection compression molding experiment, molding shrinkage rate was predicted by analyzing pvT diagram and was compared with the results of experiment. The shrinkage rate of injection compression molding was lower than convention injection molding's one which was different from the predicted shrinkage. The reason was observed that the experimental mold was not a proper type for injection compression, flowing backward of melt into nozzle and unreasonable mechanism of injection molding machine.

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Variations of Dynamically-Recrystallized Grain Structure with Hot Deformation Conditions in a Ni-Fe Base Superalloy (Ni-Fe계 초내열합금에서 열간 변형 조건에 따른 동적 재결정립 구조의 변화)

  • 나영상;염종택;박노광
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.03a
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    • pp.144-144
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    • 2003
  • 니켈계 내열합금의 성형은 수백 $^{\circ}C$에 이르는 고온에서 이루어지기 때문에 열간성형 과정에서 소재 내부의 미세조직 변화에 대한 이해는 부품의 특성 제어 측면에서 매우 중요하다. 특히 열간 동적 재결정에 의해 발생되는 결정립 구조의 변화를 적절히 조절함으로써 부품의 특성을 극대화 할 수 있다. 본 연구에서는 Ni-Fe계 초내열합금에 대한 고온 압축실험과 압축시편에 대한 EBSD 분석을 통해 열간 변형 과정에서 발생하는 소재 내부의 동적인 결정립 구조의 변화를 정량적으로 분석하고자 하였다. 고온 압축시험은 101$0^{\circ}C$, 1066$^{\circ}C$의 온도 조건과 0.5s-1, 0.005s-1의 변형율 속도 조건에서 최대 진변형율 0.7까지 수행하였으며 진변형율에 따른 결정립 조직 변화를 관찰하기 위해 진변형 율에도 변화를 주어 실험을 수행하였다. 이들 고온 압축시편은 응력방향에 평행한 면에 대한 미세조직 관찰을 통해 재결정립 크기, 분율 및 결정립계의 특성 변화에 대한 정량적 연구를 수행하였다.

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The Planar Orientation of Fibers During Compression Molding of Short-Fiber Reinforced Polymeric Composites (단섬유강화 고분자 복합재료의 압축성형에 있어서 섬유배향에 관한 연구)

  • Kim, Hyuk;Jeon, Sang-Gi;Lee, Dong-Gi;Han, Gil-Yong;Kim, E-Gon
    • Journal of Ocean Engineering and Technology
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    • v.10 no.3
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    • pp.34-43
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    • 1996
  • In this study basic equations of fiber orientations is cimpared with experimental results. It is found that fiber orientations of short fiber reinforced polymeric composite under compression molding are governed by slope of flow speed in x-y direction. Fiber orientation angle of mold is also found to increase with closure speed and the compression ratio. At the middle of the mold, the slope of flow speed is larger in x-direction than in y-direction. At the wall of the mold, the shope of flow speed in y-direction occurs due to the effect of friction, hence affects the fiber orientation. The effect of partial flow, which incurs y-direction orientation causes to increase the fiber orientation angle at the fore part of the flow.

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A Study on the Hemisphere-Type Compression Molding for Continous Fiber-Reinforced Polymeric Composites (연속섬유강화 플라스틱 복합재료의 반구형 압축성형성에 관한 연구)

  • 임용진;오영준;김이곤
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.149-153
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    • 1999
  • During a hemisphere-type compression molding, the wrinkles are caused by complex stress condition. It is very important to clarify the degree of wrinkles in order to have good products. In this paper, the effects of numbers of needling and initial area on the degree of wrinkles are studied. the degree of wrinkle is expressed as nonhomogeneity.

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열간성형공정에서 벌크 아몰퍼스 소재의 변형거동

  • 이용신;고헌권;윤상헌
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.59-59
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    • 2004
  • 최근의 전자통신 및 정밀의료 부품들은 제품의 경량화 및 집적화로 인해 크기는 작으면서도 많은 기능이 요구되어지는 다기능ㆍ소형화 추세에 있다. 따라서, 부품들은 복잡한 형상에 초고기능과 초정밀도가 요구되어 고강도의 재료와 MEMS 및 Nano-technology로 성형ㆍ가공된다. 이러한 방법은 고비용을 요하며 실용화에 많은 문제점을 내포하고 있다. 반면에 이러한 부품들을 생산단가가 저렴한 전통적인 소성가공기술로 생산할 경우에는 부품의 강도 및 정밀도에 한계를 갖게 된다.(중략)

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자기펄스압축성형법 및 방전 플라즈마 소결법의 연속공정을 이용한 $95%Bi_2Te_3-5%Bi_2Se_3$ 소결체제조 및 열전특성평가

  • Lee, Cheol-Hui;Kim, Hyo-Seop;Kim, Taek-Su;Gu, Ja-Myeong;Hong, Sun-Jik
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.05a
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    • pp.48.2-48.2
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    • 2011
  • 열전재료는 열과 전기에너지의 상호 변환이 가능한 재료로 이를 이용한 응용제품의 개발이 크게 주목을 받고 있으며, 특히 $Bi_2Te_3$계 합금의 경우 상온에서 가장 우수한 성능지수를 가지는 재료로 많은 연구가 진행되고 있다. 그러나 기존의 $Bi_2Te_3$계 합금은 일방향응고법으로 제조되어 많은 시간과 비용을 필요로 하고, 특히 C축의 Van der Waals 결합으로 인해 기계적 강도가 약하다는 단점이 있었다. 최근 분말야금법을 이용하여 기계적강도를 높이고, 격자산란에 의한 열전도도의 감소로 성능지수를 높일수 있는 방법들이 제시되고 있다. 본 연구에서는 급속응고공정인 가스분무법을 이용하여 n-type의 $95%Bi_2Te_3-5%Bi_2Se_3$분말을 제조하였고, 이 재료의 경우 성형조건에 따라 조직이 쉽게 변하기 때문에 이를 제어하기 위해 단시간동안 고압으로 성형가능한 자기펄스압축성형법(Magnetic Pulsed Compaction)을 이용하여 성형체를 제조하였다. 제조된 성형체는 밀도를 증가시키고 결정립성장을 억제시킬수 있는 방전플라즈마소결법(Spark Plasma Sintering)을 이용하여 소결체로 제조되었으며, 각각의 공정이 열전성능에 미치는 영향을 고찰하였다. OM (Optical Microscope) 및 SEM (Scaning Electric Microscope)을 이용하여 미세구조를 관찰하였고 XRD (X-Ray Diffraction)를 이용하여 상의 변화를 분석하였으며, 상온에서 경도를 측정함으로서 공정조건에 따른 기계적강도를 비교하였다. Seebeck계수는 시편의 양단에 온도차를 주어 발생하는 기전압을 측정하여 계산하였고, 전기비저항은 4point probe방법으로 측정하였다. 전하이동도 및 전하농도는 Hall측정으로부터 구하였고 열전도도를 측정하여 종합적인 열전성능을 평가하였다.

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Finite Element Analysis of Thermally-Induced Deformation in SMC Compression Molding (SMC 압축성형공정에서의 열변형에 관한 유한요소해석)

  • Lee, Jae-Hyoung;Lee, Eung-Shik;Youn, Sung-Kie
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.1
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    • pp.154-163
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    • 1997
  • Thermally-induced deformation in SMC(Sheet Molding Compound) products is analyzed using three dimensional finite element method. Planar fiber orientation, which causes the anisotropic material properties, is calculated through the flow analysis during the compression stage of the mold. Also curing process is analyzed to predict temperature profile which has significant effects on warpage of SMC products. Through the developed procedure, effects of various process conditions such as charge location, mold temperature, fiber contents, and fiber orientations on deformation of final products are studied. and processing strategies are proposed to reduce the warpage and the shrinkage.

Measurement of Birefringence Distribution in Optical Disk Substrates Fabricated by Injection-Compression Molding (사출압축성형을 통한 광디스크 기판 성형 및 복굴절의 측정)

  • 김종성
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.218-224
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    • 1999
  • It is necessary to improve mechanical and optical properties in the optical disk substrates as the information storage devices with high storage density using short wavelength laser are being developed. Injection compression molding is regarded as the most suitable process to manufacture optical disk substrates with high is regarded as the most suitable process to manufacture optical disk substrates with high dimensional accuracy low residual stresses and superb optical properties In the present study polycarbonate optical disk substrates were fabricated by injection compression molding and the birefringence regarded as one of the most important optical properties for optical disk is measured. The effects of various processing conditions upon the development of birefringence distribution were examined experimentally. It was found that the value of the birefringence distribution were very sensitive to the mold wall temperature history and the variance of the birefringence distribution in the radial direction was affected by the level of the packing and the compression pressure.

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