• Title/Summary/Keyword: 수성가스전환반응

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Thermodynamic Analysis of DME Steam Reforming for Hydrogen Production (수소제조를 위한 DME 수증기 개질반응의 열역학적 특성)

  • Park, Chan-Hyun;Kim, Kyoung-Suk;Jun, Jin-Woo;Cho, Sung-Yul;Lee, Yong-Kul
    • Applied Chemistry for Engineering
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    • v.20 no.2
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    • pp.186-190
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    • 2009
  • This study is purposed to analyze thermodynamic properties on the hydrogen production by dimethyl ether steam reforming. Various reaction conditions of temperatures (300~1500 K), feed compositions (steam/carbon = 1~7), and pressures (1, 5, 10 atm) were applied to investigate the effects of the reaction conditions on the thermodynamic properties of dimethyl ether steam reforming. An endothermic steam reforming competed with an exothermic water gas shift reaction and an exothermic methanation within the applied reaction condition. Hydrogen production was initiated at the temperature of 400 K and the production rate was promoted at temperatures exceeding 550 K. An increase of steam to carbon ratio (S/C) in feed mixture over 1.5 resulted in the increase of the water gas shift reaction, which lowered the formation of carbon monoxide. The maximum hydrogen yield with minimizing loss of thermodynamic conversion efficiency was achieved at the reaction conditions of a temperature of 900 K and a steam to carbon ratio of 3.0.

Kinetic Study of the Fischer-Tropsch Synthesis and Water Gas Shift Reactions over a Precipitated Iron Catalyst (철 촉매를 이용한 Fischer-Tropsch 합성 반응과 수성 가스 전환 반응에 대한 반응 속도 연구)

  • Yang, Jung-Il;Chun, Dong Hyun;Park, Ji Chan;Jung, Heon
    • Korean Chemical Engineering Research
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    • v.50 no.2
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    • pp.358-364
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    • 2012
  • The kinetics of the Fischer-Tropsch synthesis and water gas shift reactions over a precipitated iron catalyst were studied in a 5 channel fixed-bed reactor. Experimental conditions were changed as follows: synthesis gas $H_2$/CO feed ratios of 0.5~2, reactants flow rate of 60~80 ml/min, and reaction temperature of $255{\sim}275^{\circ}C$ at a constant pressure of 1.5 MPa. The reaction rate of Fischer-Tropsch synthesis was calculated from Eley-Rideal mechanism in which the rate-determining step was the formation of the monomer species (methylene) by hydrogenation of associatively adsorbed CO. Whereas water gas shift reaction rate was determined by the formation of a formate intermediate species as the rate-determining step. As a result, the reaction rates of Fischer-Tropsch synthesis for the hydrocarbon formation and water gas shift for the $CO_2$ production were in good agreement with the experimental values, respectively. Therefore, the reaction rates ($r_{FT}$, $r_{WGS}$, $-r_{CO}$) derived from the reaction mechanisms showed good agreement both with experimental values and with some kinetic models from literature.

Reaction Characteristics of Water Gas Shift Catalysts in Various Operation Conditions of Blue Hydrogen Production Using Petroleum Cokes (석유코크스 활용 블루수소생산을 위한 Water Gas Shift 촉매의 조업조건에 따른 반응특성)

  • Park, Ji Hye;Hong, Min Woo;Yi, Kwang Bok
    • Clean Technology
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    • v.28 no.1
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    • pp.1-8
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    • 2022
  • To confirm the applicability of the water gas shift reaction for the production of high purity hydrogen for petroleum cokes, an unutilized low grade resource, Cu/ZnO/MgO/Al2O3 (CZMA), catalyst was prepared using the co-precipitation method. The prepared catalyst was analyzed using BET and H2-TPR. Catalyst reactivity tests were compared and analyzed in two cases: a single LTS reaction from syngas containing a high concentration of CO, and an LTS reaction immediately after the syngas passed through a HTS reaction without condensation of steam. Reaction characteristics in accordance with steam/CO ratio, flow rate, and temperature were confirmed under both conditions. When the converted low concentration of CO and steam were immediately injected into the LTS, the CO conversion was rather low in most conditions despite the presence of large amounts of steam. In addition, because the influence of the steam/CO ratio, temperature, and flow rate was significant, additional analysis was required to determine the optimal operating conditions. Meanwhile, carbon deposition or activity degradation of the catalyst did not appear under high CO concentration, and high CO conversion was exhibited in most cases. In conclusion, it was confirmed that when the Cu/ZnO/MgO/Al2O3 catalyst and the appropriate operating conditions were applied to the syngas composition containing a high concentration of CO, the high concentration of CO could be converted in sufficient amounts into CO2 by applying a single LTS reaction.

R&D Trends and Unit Processes of Hydrogen Station (수소 스테이션의 연구개발 동향 및 단위공정 기술)

  • Moon, Dong Ju;Lee, Byoung Gwon
    • Korean Chemical Engineering Research
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    • v.43 no.3
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    • pp.331-343
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    • 2005
  • Development of hydrogen station system is an important technology to commercialize fuel cells and fuel cell powered vehicles. Generally, hydrogen station consists of hydrogen production process including desulfurizer, reformer, water gas shift (WGS) reactor and pressure swing adsorption (PSA) apparatus, and post-treatment process including compressor, storage and distributer. In this review, we investigate the R&D trends and prospects of hydrogen station in domestic and foreign countries for opening the hydrogen economy society. Indeed, the reforming of fossil fuels for hydrogen production will be essential technology until the ultimate process that may be water hydrolysis using renewable energy source such as solar energy, wind force etc, will be commercialized in the future. Hence, we also review the research trends on unit technologies such as the desulfurization, reforming reaction of fossil fuels, water gas shift reaction and hydrogen separation for hydrogen station applications.

Water Gas Shift Reaction Using the Commercial Catalyst Pellets from the Gases by Waste Plastic Gasification (폐플라스틱 가스화에 의한 가스로부터 상용 촉매 펠릿을 이용한 수성가스 전환 반응)

  • JI-MIN YUN;YOUNG-SUB CHOI;JIN-BAE KIM;JIN-BAE KIM;GAB-JIN HWANG
    • Transactions of the Korean hydrogen and new energy society
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    • v.34 no.4
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    • pp.327-333
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    • 2023
  • The water gas shift reaction was carried out using the commercial catalyst pellet and the simulated gases expected to occur from waste plastic gasification. In the water gas shift reaction, the high temperature shift reaction and the low temperature shift reaction were continuously performed with CO:H2O ratio of 1:2, 1:2.5, and 1:3, and the CO conversion and H2 increase rate were evaluated. The H2 increase rate increased in order to CO:H2O ratio of 1:3 > CO:H2O ratio of 1:2.5 > CO:H2O ratio of 1:2. The CO conversion showed a high value of more than 97% at each CO:H2O ratio. The water gas shift reaction at a CO:H2O ratio of 1:3 showed the highest H2 increase rate and CO conversion.

A Study on the Sulfur-Resistant Catalysts for Water Gas Shift Reaction II. Effect of Alkali Metal Salt on the Activity of CoMo Catalyst (황에 저항성을 가지는 수성가스 전환반응 촉매의 연구 II. CoMo 촉매의 활성에 미치는 알칼리 금속염의 영향)

  • Kim, Joon Hee;Lee, Ho In
    • Journal of the Korean Chemical Society
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    • v.42 no.6
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    • pp.696-702
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    • 1998
  • The effect of alkali metal salt on the activity of Co-Mo catalyst which has high resistance to sulfur poisoning for water gas shift reaction(WGSR) was studied. Two groups of catalysts were prepared to investigate the effects of anion and cation in alkali metal salts. For K-doped catalysts made with various potassium salts having different anion, the catalytic activity was explained to depend mainly on the BET surface area. Among the catalysts prepared by various nitrates of alkali metal as precursor, the Li-doped catalyst showed the best activity, and the others did not make significant differences giving relatively low activities. And the change of BET surface area by varying the loading of alkali metal showed a similar trend to that of activity. In this case, the activity was dependent on both BET surface area and the ratio of $Mo^{6+}$ with a tetrahedral coordination symmetry to $Mo^{6+}$ with an octahedral one, $Mo^6+[T]/Mo^{6+}[O]$ value.

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Performance and Operational Characteristics of Natural Gas Fuel Processor for 1kW Class PEMFCs (1kW급 고분자 연료전지용 통합형 천연가스 개질 수소 제조 시스템의 성능 및 운전 특성)

  • Seo, Yu-Taek;Seo, Dong-Joo;Seo, Young-Seog;Roh, Hyun-Seog;Jeong, Jin-Hyeok;Yoon, Wang-Lai
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.06a
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    • pp.17-20
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    • 2006
  • 한국에너지기술연구원에서는 가정용 고분자연료전지 열병합 발전시스템을 위한 통합형 천연가스 연료처리 시스템을 개발해 왔다. 가정용 시스템으로서 필수적인 소형화와 고효율을 현실화하기 위해, 연료처리 시스템의 각 단위 공정 즉 수증기 개질, 수성가스 전이, 선택적 산화 공정 등을 이중 동 심관형 반응기에 통합하여 상호 열교환이 용이하도록 반응기를 설계하였다. 현재 시험 운전 중인 Prototype-I 연료 처리 시스템은 1kW급 고분자 연료전지 열병합 발전 시스템에 개질 가스를 공급하기 위해 설계되었으며, 기초 성능은 정격 부하 운전시 열효율 78% (HHV 기준), 메탄 전환율 91%이다. 개질 가스 내 일산화탄소 농도는 고분자 연료전지 전극의 피독을 피하기 위해 10ppm 이하로 유지되어야 하며, Prototype-I 연료 처리 시스템은 백금과 루테늄 촉매를 적용한 선택적 산화 반응기를 통해 개질 가스 내 일산화탄소 농도를 10ppm 이하로 제거하였다. 일반 가정에서는 고분자 연료전지 시스템의 부하 변동이 예상되기 때문에 연료 처리 시스템의 부하 변동 운전 특성도 살펴보았다 정격 부하에서 80%, 60%, 40%로 부하를 변동하며 운전하였고, 각 부하에서 안정한 메탄 전환율과 10ppm이하의 일산화탄소 농도를 보였다. 80%까지는 열효율이 77%로 큰 변화를 보이지 않았으며, 60%에서는 76%, 40%에서는 72%로 열효율이 감소하는 현상을 보였다 연료 처리 시스템의 일일 시동-정지 운전시 내구성을 테스트 중이다. 현재까지 50여회의 일일-시동 정지를 시도하였다 시동 후 약 세 시간가량의 정력 부하 운전을 실시한 후 부하 변동을 실시하였고, 총 운전 시간 8시간 정도 운전한 후 시스템을 정지하였다 메탄 전환율과 일산화 탄소 농도, 열효율을 모니터링 하고 있으며, 현재까지 초기 성능을 그대로 유지하고 있다. 앞으로 일일시동-정지 운전 시험을 지속하면서 초기 시동 특성 및 부하 변동에 따른 응답 특성 개선, 그리고 연료전지와의 연계 운전을 실시할 예정이다

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Methane Steam Reforming over $Ni/CeO_2-ZrO_2$ loaded on Fe-Cr Alloy Honeycomb Monolith

  • Lee, Jong-Dae;Kang, Min-Gyu;Lee, Tae-Jun;Cho, Kyung-Tae;Kim, Man-Hoe
    • Journal of the Korean Applied Science and Technology
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    • v.24 no.4
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    • pp.427-435
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    • 2007
  • 에너지원으로서 수소를 생산하기 위하여 하니컴 구조를 갖는 모노리스에 10 wt% $Ni/CeO_2-ZrO_2$ 촉매를 담지한 후 메탄의 수증기 개질 실험을 수행하였다. 다른 $CeO_2/ZrO_2$ 몰비를 갖는 촉매들 중에서, $Ni/CeO_2-ZrO_2(CeO_2/ZrO_2=4/1)$촉매가 $700-800^{\circ}C$에서 높은 메탄의 전환율을 보여 주었다. 10wt% $Ni/CeO_2-ZrO_2$ 촉매가 담지된 금속 모노리스 촉매체는 높은 열전도도와 비표면적들로 인하여 좋은 촉매 특성을 보여줌을 확인할 수 있었다. 또한, 금속모노리스 촉매체는 반응물에서 과다의 수증기에 의한 수소 수율에서 크게 영향을 받지 않음을 알 수 있었다. $GHSV=30,000h^{-1}$, 반응물 비$(H_2O/CH_4=3.0)$ 반응온도 $800^{\circ}C$에서 금속모노리스 촉매체는 98%이상의 메탄의 전환율을 보여주었다. 생성물 가스에서 $CO_2/CO$의 비는 수증기/메탄의 반응물비가 증가할수록 수성가스화 반응에 의하여 증가됨을 알 수 있었다.

Conceptual design for the Production of Hydrogen in Coal Gasification System (석탄 가스화에 의한 수소 제조공정 개념설계)

  • Lee, Yun-Ju;Na, Gi-Pung;Park, Moon-Ju;Lee, Sang-Deuk;Hong, Suk-In;Moon, Dong-Ju
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.10a
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    • pp.258-261
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    • 2008
  • 상용공정 모사기인 PRO-II를 이용하여 석탄 가스화에 의한 수소 제조공정 개념설계를 수행 하였다. 이 공정은 공기분리(ASU), 석탄가스화, 가스정제, 고온 WGS 반응, 저온 WGS 반응, 수분제거, $H_2$분리, $CO_2$ 분리, $CH_4$ 분리(PSA) 등으로 구성되어 있다. 가스화기의 모사조건은 온도 $1200{\sim}1500^{\circ}C$, 압력 $15{\sim}30atm$, 공급몰비 C:$H_2O$:$O_2$=1:0.5$\sim$1:0.25$\sim$0.5로 하였으며, 정제공정의 온도와 압력은 각각 $550^{\circ}C$, 24.5atm으로 하였다. 생성된 합성가스는 WGS(HTS($400^{\circ}C$, 24atm), LTS($250^{\circ}C$, 23.5atm)) 반응을 거쳐 고순도 수소로 분리정제된다. 석탄을 10ton/day으로 공급하였을 때, 804.0kmol/day의 수소가 생성되었으며, 이때 가스화기 조건은 $1500^{\circ}C$, 25atm, 공급몰비 C:$H_2O$:$O_2$ = 1:0.58:0.43이었다.

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Numerical Analysis of Heat Transfer and Fuel Conversion for MCFC Preconverter (MCFC 프리컨버터 촉매의 열전도특성과 연료전환율 해석)

  • Byun, Do-Hyun;Sohn, Chang-Hyun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.4
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    • pp.425-430
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    • 2012
  • In this study, a preconverter of an MCFC for an emergency electric power supplier is numerically simulated to increase the hydrogen production from natural gas (methane). A commercial code is used to simulate a porous catalyst with a user subroutine to model three dominant chemical reactions-steam reforming, water-gas shift, and direct steam reforming. To achieve a fuel conversion rate of 10% in the preconverter, the required external heat flux is supplied from the outer wall of the preconverter. The calculated results show that the temperature distribution and chemical reaction are extremely nonuniform near the wall of the preconverter. These phenomena can be explained by the low heat conductivity of the porous catalyst and the endothermic reforming reaction. The calculated results indicate that the use of a compact-size preconverter makes the chemical reaction more uniform and provides many advantages for catalyst maintenance.