• 소성∙가공
• /
• 제6권6호
• /
• pp.517-526
• /
• 1997

The purpose of this study is to investigate changes in the wall thickness of tube sinking and working forces by the upper bound method and ABAQUS code. The independent variables are ; workpiece material, original wall thickness of tube, die angle, friction, and reduction of diameter. The results indicate that these five variables are factors of the increase in wall-thickness and working forces. Three variables, a inner tube wall angle and two angles of the velocity discontinuous surfaces, are optimized in this proposed velocity field by the upper bound method. In this method, we can estimate the working forces and final tube thicknesses similar to actual forming process. Optimum process variables which are obtained by upper bound method are used in ABAQUS pre-model.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 1995년도 춘계학술대회 논문집
• /
• pp.204-208
• /
• 1995

Copper magnetron anode of a microwave-oven consists of an cylindrical outer-tube and various inner-vanes. The magnetron anode is produced by the complex process ; vane blanking, pipe cutting and sliver-alloy brazing of vanes. Recently, the backward extrusion process for forming vanes has been developed to avoid the complex procedures. The developed process is analyzed by using upper-bound elemental technique(UBET). In the UBET analysis, the upper-bound load, the configuration and the vane-height of final extruded product are determined by minimizing the total power consumption with respect to chosen parameters. To verify theoretical analysis, experiments have been carried out with pure plasticine billets at room temperature, using different web-thickness and number of vanes. The theoretical predictions both for forming load and vane-height are in reasonable agreement with the experimental results.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 1997년도 추계학술대회논문집
• /
• pp.45-48
• /
• 1997

The kinematically admissible velocity field is developed for the eccentric extrusion of circular shaped products. The curving of product in extrusion is caused by the difference of the linearly distributed longitudinal velocity on the cross-section of the workpiece at the dies exit. The results of the eccentric extrusion by upper bound analysis show that the curvature of product increases with the increase in eccentricity of gravity center of the cross-section of workpiece at dies entrance from that of the corss-section at the dies exit end. By the DEFORMTM-3D analysis, the curving of circular shaped product in extrusion is changed by the eccentricity, die land length and the die length. The result of the analysis by DEFORMTM-3D software shows that the curvature of circular shaped product increases with the eccentricity. The two analysis and one experiment show the curving phenomenon in eccentric extrusion process.

• 한국정밀공학회지
• /
• 제18권1호
• /
• pp.154-161
• /
• 2001

A UBET analysis has been carried out to predict the forming load and the extruded length of forward and backward extrusion of hexagonal and trochoidal wrench colts. For the upper bound load and the average length of the extruded billets are determined by minimizing the total energy consumption rate which is a function of unknown velocities and parameters at each element. Experiments are carried out with antimony-lead billets at room temperature using hexagonal and trochoidal shaped punches. The theoretical predictions of the forming load and the extruded length are in good agreement with the experimetal results.

• 한국정밀공학회지
• /
• 제16권9호
• /
• pp.110-116
• /
• 1999

A new KAVF(kinematically-admissible velocity field) is proposed to determine the forming load, the average extruded length and the flow pattern is the extrusion/forging process of polygonal headed bars. Experiments are carried out with lead billets at room temperature using regular polygonal shaped punches. The theoretical predictions of the forming load and the average extruded length are in good agreement with the experimental results.

• 한국정밀공학회지
• /
• 제16권9호
• /
• pp.96-103
• /
• 1999

A kinematically admissible velocity field is derived to analyze the forming load and the extruded length in the extrusion/forging process of trochoidally headed bars from round billets. The forming load and the extruded length are obtained by minimizing the total energy-consumption rate. Experiments are carried out with lead billets at room temperature using trochoidally shaped punches. The theoretical predictions of forming load and extruded length are in good agreement with the experimental results.

• 한국기계가공학회지
• /
• 제18권9호
• /
• pp.100-105
• /
• 2019

In wire drawing, aterial deformation is concentrated on the surface of the drawn wire because of surface contact with the drawing die. Therefore, strain varies from the center to the surface of the drawn wire. In this study, based on the upper bound method, an effective strain prediction method from the center to the surface of a drawn wire was proposed. Using the proposed method, the effective strain of the drawn wire was calculated verify the proposed prediction method, the predicted effective strain was compared with the result of finite element analysis.

• 한국정밀공학회지
• /
• 제13권9호
• /
• pp.77-83
• /
• 1996

This paper describes forging of trochoidal gears, which are being widely used in timing belt pulley, pump pulley etc., as a series of development of the simulator for non-axisymmetric elements. Kinematically admissible velocity fields for forging of trochoidal gear were proposed and the loads were calculated by numerical method. When the simulation was carried out, half pith of gear was divided into 6 deformation regions which have different velicity fields by assumptions and boundary conditions. The neutral surface was introduced into forging of trochoidal gears with flat punch and, for each step, it is assumed as a circle with its radius r$_{n}$. The experimental set-up was installed in 200 ton hydraulic press for forging. The billets, of A1 2218 aluminum alloy, were slightly phosphate-coated. It was shown that thd theoretical solutions, as upper bound, are useful to predict the forging load for forging of trochoidal gears, because thdt give estimates that are substantially higher than experimental loads.s.

• 한국지반공학회지:지반
• /
• 제8권2호
• /
• pp.81-96
• /
• 1992

본 문은 Lade의 단일항복면 구성모델(single work-hardening model)을 선정하여 사질토의 거동해석에 필요한 토질매개변수를 실내시험을 하여 구하는 과정에서 필연적으로 발생하는 실험오차가 해석결과에 미치는 영향을 분석하였다. 연구방법으로서는 백마강 모래에 대하여 등방압축-팽창시험과 구속압력을 달리한 일련의 배수삼축시험을 하고 이 시험자료를 이용하여 회귀분석을 근거로, 본 연구에서 개발된 토질 매개 변수 결정 프로그램에 의해 기찬매개변수를 결정하고 그 평균치에서 표준편차를 증감시켜 축방 향변형률에 대한 축차응력 및 체적변형률의 상계 및 하계 범위를 밝힘으로서 각 토질매개변수의 민감도를 규명하였다. 그 결과 토질매개변수결정 프로그램의 실용성이 크다는 것을 화인하고 Lade의 단일항복면 구성모델의 예측능력이 좋다는 것을 알았다.

• 대한기계학회논문집
• /
• 제13권3호
• /
• pp.337-344
• /
• 1989

본 연구에서는 플래쉬(flash)를 가진 축대칭 리브-웨브형(rib-web type) 제품의 형단조가공을 해석하기 위한 UBET 프로그램을 개발하고 변형중의 경계 조건처리를 다르게 한 세 가지 유동모델에 대하여 소재의 유동상태와 단조하중을 계산하여 효과적인 유동모델을 제시하였다. 또한 체적은 같으나 반지름과 높이의 비가 다른 몇 가지 초기소재 형상에 대하여 변형에 따른 소재의 다이충만도 및 하중을 비교하여 적절한 초기소재의 형상을 찾고자 하였다. 본 연구에서 제시한 유동모델의 효율성을 검증하기 위하여 플라스씬(plasticine) 소재를 사용한 실험과 그 결과를 비교, 분석하였다.