• Composites Research
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• v.28 no.6
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• pp.340-347
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• 2015

As resin impregnates through the fiber preform in vacuum assisted resin transfer molding process, the volume of fibers is changed by expansion of fiber mat according to filling time. It causes not only the change in dimension but also the decrease of mechanical properties of the composite product. Moreover, it results in the economic loss by increase of the used amount of resin especially in the large product such as wind turbine blade. In this study, the ways to control fiber volume fraction were investigated by both the experimental and theoretical analyses on the expansion of fiber preform as the preform was impregnated by resin in the VARTM process. Two kinds of swelling stage were observed as flow front progressed, which was analyzed by comparing the experimental and simulation results. The process parameters are expected to be optimized by investigating the swelling behavior of fiber preform in the manufacturing process of the composite product.

• The KSFM Journal of Fluid Machinery
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• v.14 no.2
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• pp.59-64
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• 2011

Wind turbine blades will be required to be longer, lighter, more reliable and more consistent. Therefore it is necessary to lose weight of the wind turbine blades. This points squarely toward prepreg blade production growing. It is important to note however that prepreg blade production as it is today is flawed and that there are ways to improve greatly on the performance of these blades in manufacturing process and in their in-service performance. Through this, we have some detail on the current process and its advantage of cost and weight of blades.

• Proceedings of the KSME Conference
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• 2003.11a
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• pp.1684-1689
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• 2003

This paper concerns the analytical modeling and dynamic analysis of advanced cantilevered blade structure implemented by a dual approach based on structural tailoring and viscoelastic materials technology. Whereas structural tailoring uses the directionality properties of advanced composite materials, the passive materials technology exploits the damping capabilities of viscoelastic material(VEM) embedded into the host structure. The structure is modeled as a composite thin-walled beam incorporating a number of nonclassical features such as transverse shear, secondary warping, anisotropy of constituent materials, and rotary inertias. The case of VEM spreaded over the entire span of the structure is considered. The displayed numerical results provide a comprehensive picture of the synergisitic implications of the application of both techniques, namely, the tailoring and damping technology on vibration response of thin-walled beam structure exposed to external time-dependent excitations.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 1998.10a
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• pp.39-39
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• 1998

본 연구는 500KW급 수평축 풍력발전기용으로 개발된 회전날개의 시제품 제작에 앞서 축소모델에 대한, 이론적으로 예측된 공력성능과 신축에 의한 공력성능을 비교 검토함으로서, 설계결과를 검증하고, 필요한 경우 설계를 보완하여 개발위험도를 최소화하기 위해 수행되었다. 시험모델의 크기는 실제의 5%로서 직경이 2.1m이며 날개의 시위길이는 0.2r/R에서 0.101m, 날개끝에서 0.043m 이고, 날개단면형 상온 FX-S-03-182이다. 블레이드의 재질은 Glass/Epoxy 복합재료로 제작되었으며, 실제 풍황을 모사하기 위해 자연풍 상태에서 실험하였다. 실험장치의 구성은 15m 높이의 타워에 회전날개와 전자브레이크 및 각종 센서를 장착하였고, 날개가 회전하기 시작하면 제동장치에 의해 부하를 주면서 토크, 회전수, 풍속 등을 각각의 센서로부터 자료획득장치를 통해 자료처리를 할 수 있도록 하였다. 실험하는 동안 풍속은 4m/s-13m/s 정도로서 시동 풍속인 4m/s와 정격풍속인 12m/s를 포함하여 회전날개의 전체적인 특성을 파악하기 용이하였고, 이론적인 예측성능과 측정된 성능을 비교 검토한 결과 비슷한 결과를 얻어 공력설계 및 해석 방법을 검증하였다.

• Journal of Ocean Engineering and Technology
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• v.28 no.2
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• pp.147-151
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• 2014

This research presents a method for the initial structural design of a multi-megawatt wind turbine blade. The structural data for a 2-MW blade were applied as the blade structural characteristic data of the reference blade. Tenkinds of blade models were newly designed by replacing the spar cap axial GRRP with a GFRP and CFRP These terms should be defined. at different orientations. The axial stiffness coefficients of the newly designed models were made equal to the coefficient of the reference blade. The required numbers of layers in each section of blades were calculated, and the lay-up designs were based on these numbers. Verification results showed that the design method that used the structural data of the reference blade was appropriate for the initial structural design of a wind turbine blade.

• Journal of Advanced Marine Engineering and Technology
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• v.25 no.1
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• pp.87-94
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• 2001

Filament winding process is a comparatively simple operation in which continuous reinforcements in the form of roving are wound over a rotating mandrel. And now it is well established as a versatile method for storage tanks and pipe for the chemical and other industries. In this study, tensile strength of a filament wound ring specimens were evaluated by split disk test fixture and dress disk test fixture. The results obtained from experiments were compared with the theoretical values obtained by the rule of mixture. And the purpose of this paper is to suggest an appropriate test method for the evaluation of tensile properties of filament wound structures. The tensile strength of a ring specimens tested by the dress disk test showed better agreement with the theoretical values than of a ring specimen tested by the split disk test because the stress concentration in edges of s split disk test fixture is more severe than the that of dress disk test fixture. The results showed that the tensile strength of a ring specimen was influenced by the geometry of test fixture, the continuity of fibers, fiber-tension, fiber-end and stress concentration in specimen.

• Composites Research
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• v.27 no.4
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• pp.123-129
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• 2014

Ceramic matrix composites (CMCs) consist of such reinforcements as carbides, nitrides, borides and oxides, which have high melting points, low density, high modulus and high strength, for the purpose of increasing toughness. These materials are used for heat shielding systems for aerospace vehicles, high-temperature gas turbine combustion chambers, turbine blades, stator vane parts, etc. Oxide CMCs are used for the components of burner and flame holder and the high-temperature gas duct. CMCs are also applied to brake disks, which are subjected to severe thermal shock, and slide bearing parts under heavy loads. The research and development of the CMC are progressed for the strategic purpose in defense and energy industry; for instance, for aerospace applications in the U.S., and for hyper-speed aircraft, gas turbines, and atomic fissions in U.S., Japan, and Europe.

• Composites Research
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• v.25 no.2
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• pp.54-61
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• 2012

In this study, a specific structural design procedure for 2 MW class glass/epoxy composite wind turbine system towers is newly proposed through load case study, trade-off study, optimal structural design and structural analysis. Optimal tower design is very important because its cost is about 20% of the wind turbine system's cost. In the structural design of the tower, three kinds of loads such as wind load, blades, nacelle and tower weight and blade aerodynamic drag load should be considered. Initial structural design is carried out using the netting rule and the rule of mixture. Then the structural safety and stability are confirmed using a commercial finite element code, MSC NASTRAN/PATRAN. The finally proposed tower configuration meets the tower design requirements.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2004.04a
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• pp.18-21
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• 2004

A GFRP based composite blade was developed for a 750kW wind energy conversion system of type class I. The blade sectional geometry was designed to have a general shell-spar structure. The load cases specified in the IEC61400-1 international specification were considered. For withstanding all relevant extreme loads, the structural analysis for the complete blade was performed using a commercial FEM code. The static load carrying capacity, buckling stability, blade tip deflection and natural frequencies at various rotational speeds were evaluated to satisfy the strength requirements in accordance with the IEC61400-1 and GL Regulations. For designing a lightweight blade, the thickness and the lay-up pattern of the skin-foam sandwich structures were optimized iteratively using the DOT program T-bolts were used for joining the blade root and the hub, which were modeled using a 3D FE volume model. In order to confirm the safety of the root connection, the static stresses of the thick root laminate and the steel. bolts were predicted by taking account of the bolt pretension and the root bending moments. The calculated stresses were compared with the material strengths.

• Proceedings of the Korean Vacuum Society Conference
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• 2013.02a
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• pp.137-137
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• 2013

지속 가능한 발전을 위해, 한정된 자원인 석유의 고갈을 막기 위해 석유를 수송에너지로 주로 사용하는 자동차에서 바이오 디젤이나 연료전지, 전기자동차 등 다양한 대안이 제시되고 있다. 그러나 식량 가격 상승, 낮은 안정성, 인프라 확충 등의 문제의 해결이 필요할 뿐만 아니라, 석유의 소비를 감소시키는 대신, 지구에서 소비할 수 있는 다른 형태의 에너지를 소모한다는 측면에서 근본적인 에너지 문제의 해결책의 모색이 필요하다. 19세기 후반, 백열전구의 필라멘트 용도로 사용되기 시작한 탄소 섬유는, 철에 비해 5배 가볍고 강도는 10배가 높으며 내열성이 뛰어난 소재로서, 복합소재의 형태로 제조되어 비행기, 우주선, 풍력 발전 블레이드 등 다양한 산업 분야에서 소재의 장점을 발휘하는 재료로 적용 분야가 확대되고 있다. 특히 비행기 분야에서는 최근 비행기 몸체 구조에 기존 알루미늄 합금을 탄소섬유복합재가 대체하고 있으며, 최근에는 부피 기준 50% 가량까지 탄소섬유 복합재를 사용하여 비행기를 제작하고 있다. 이에 따라 기존에 비해 20% 가량 연료 소모가 감소하여, 비행기 한 대 당 연간 2,700톤의 이산화탄소 배출을 저감하고 있다. 이와 같이 탄소섬유 복합재를 다양한 분야에 적용함으로써, 에너지 문제에 대한 보다 근본적인 접근이 가능하다. 그러나 탄소섬유 복합소재는 금속 등 기존 재료에 비해 높은 가격으로 상용 자동차 등 에너지 소비량이 많은 분야에 널리 적용되는데 한계가 존재한다. 이와 같이 높은 탄소섬유의 가격은, 원가의 50% 가량을 차지하는 PAN 원사 가격과 나머지 반절에 해당하는 안정화/탄화 공정 비용에서 기인하는 것으로, 미국의 ORNL (Oak Ridge National Laboratory), 한국의 KIST 복합소재연구소 등에서는 원사, 안정화 공정, 탄화 공정 등 다양한 측면에서 탄소섬유 복합재의 가격을 절감할 수 있는 방안을 연구 중이다. 미국 ORNL에서는 마이크로웨이브 플라즈마를 이용하여 기존에 열을 이용해 수행하던 탄화 공정 비용을 크게 절감하고 있으며, KIST에서는 대기압 플라즈마를 이용하여 기존에 열을 이용해 2시간 가량이 소요되는 안정화 공정을, 대기압 플라즈마를 이용하여 30분여로 단축된 시간에 수행하는 공정을 개발 중이다. 본 발표에서는 탄소섬유 복합재의 개요와, 탄소섬유 가격 절감 방안으로서의 플라즈마에 대해 논의하며 대기압 플라즈마의 다양한 응용에 대해 소개할 예정이다.