• Title/Summary/Keyword: 모델 기반 고장 진단

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전류 센서 데이터를 활용한 기계 시설물 고장 진단에 관한 연구

  • 성상하;최형림;박도명;김상진
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2023.05a
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    • pp.275-276
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    • 2023
  • 산업 현장의 기계 시설물 고장 문제는 큰 인명피해와 경제적 손실을 초래할 수 있기 때문에, 기계 시설물의 상태를 기반하여 고장을 진단하는 것은 대단히 중요하다. 따라서, 본 연구에서는 전류 센서 데이터를 활용하여, 시설물의 고장 여부를 진단할 수 있는 알고리즘을 제안한다. 본 연구에 활용된 전류 센서 데이터는 x, y, z축을 가진 3상 전류 데이터로 구성되어 있으며, 2kHz로 1초간 샘플링 되어 있다. 본 연구에서는 2차원적 특성을 가지는 전류 센서 데이터를 분석하기 위해 CNN(Convolution Neural Network)을 활용한다. 시설물의 고장진단에 가장 적합한 모델을 선정하기 위해 CNN의 대표적인 백본 네트워크를 활용하여, 결과를 비교하였다. 실험 결과, 본 연구에서 구성한 후보 백본 네트워크 중 ResNet의 분류 정확도가 98.5%로 가장 높게 나타났다.

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Statistical Analysis on Residuals from No-Fault Reference Models of a Residential Heat Pump System in Normal Cooling Operation (가정용 열펌프 시스템의 정상냉방 운전조건에서 기준모델에 의한 잔차의 통계적 분석)

  • Kim, Min-Sung;Yoon, Seok-Ho;Baik, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.12
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    • pp.1351-1358
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    • 2011
  • To approximate the threshold of the fault detection and diagnosis (FDD) system, validation of the measurements is mandatory. Naturally, the system shows uncertainties due to measuring sensors - mostly thermocouples or RTDs - and due to repeatability. The uncertainty of a thermocouple comes from natural variation or a drift of the thermocouple measurement. Considering the natural variation behaves like zero-mean white noise, its natural variation can be characterized closely by the steady-state standard deviation. However, residuals between measurements and no-fault references in FDD systems show a statistical distribution with various uncertainties. In this paper, steady-state variations of measurement residuals were investigated by utilizing built-in temperature sensors in a heat pump for the model development and the final application.

Design of the robust propulsion controller using nonlinear ARX model (비선형 ARX 모델을 이용한 센서 고장에 강인한 추진체 제어기 설계)

  • Kim, Jung-Hoe;Gim, Dong-Choon;Lee, Sang-Jeong
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.599-602
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    • 2011
  • A propulsion controller for one-time flight vehicles should be designed robustly so that it can complete its missions even in case sensor failures. These vehicles improve their fault tolerance by back-up sensors prepared for the failure of major sensors, which raises the total cost. This paper presents the NARX model which substitutes vehicles' velocity sensors, and detects failure of sensor signals by using model based fault detection. The designed NARX model and fault detection algorithm were optimized and installed in TI's TMS320F2812 so that they were linked to HILS instruments in real-time. The designed propulsion controller made the vehicle to have better fault tolerance with fewer sensors and to complete its missions under a lot of complicated failure situations. The controller's applicability was finally confirmed by tests under the HILS environment.

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Deep-Learning based PHM Embedded System Using Noise·Vibration (소음·진동을 이용한 딥러닝 기반 기계 고장진단 임베디드 시스템)

  • Lee, Se-Hoon;Sin, Bo-Bae;Kim, Ye-Ji;Kim, Ji-Seong
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2017.07a
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    • pp.9-10
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    • 2017
  • 본 논문에서 소음, 진동을 이용한 딥러닝 기반 기계 고장진단 임베디드 시스템을 제안하였다. 제안된 시스템은 기계로부터 취득된 소리와 진동을 바탕으로 학습한 DNN모델을 통해 실시간으로 기계 고장을 진단한다. 딥러닝 기술을 사용하여 학습에 따라 적용대상이 변경될 수 있도록 함으로써 특정 기계에 종속적이지 않고 가변적으로 다양한 기계에 대해 고장 예지 및 건전성 관리를 제공하도록 설계하였으며, 이를 증명하기 위해 액추에이터를 환풍기로 설정하여 정상상태와 4가지 비정상상태의 5가지상태를 학습하여 실험한 결과 93%의 정확도를 얻었다.

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Object Oriented Fault Detection for Fault Models of Current Testing (전류 테스팅 고장모델을 위한 객체기반의 고장 검출)

  • Bae, Sung-Hwan;Han, Jong-Kil
    • The Journal of the Korea institute of electronic communication sciences
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    • v.5 no.4
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    • pp.443-449
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    • 2010
  • Current testing is an effective method which offers higher fault detection and diagnosis capabilities than voltage testing. Since current testing requires much longer testing time than voltage testing, it is important to note that a fault is untestable if the two nodes have same values at all times. In this paper, we present an object oriented fault detection scheme for various fault models using current testing. Experimental results for ISCAS benchmark circuits show the effectiveness of the proposed method in reducing the number of faults and its usefulness in various fault models.

Fault Diagnosis Method for Automatic Machine Using Artificial Neutral Network Based on DWT Power Spectral Density (인공신경망을 이용한 DWT 전력스펙트럼 밀도 기반 자동화 기계 고장 진단 기법)

  • Kang, Kyung-Won
    • Journal of the Institute of Convergence Signal Processing
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    • v.20 no.2
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    • pp.78-83
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    • 2019
  • Sounds based machine fault diagnosis recovers all the studies that aim to detect automatically abnormal sound on machines using the acoustic emission by these machines. Conventional methods that use mathematical models have been found inaccurate because of the complexity of the industry machinery systems and the obvious existence of nonlinear factors such as noises. Therefore, any fault diagnosis issue can be treated as a pattern recognition problem. We propose here an automatic fault diagnosis method of hand drills using discrete wavelet transform(DWT) and pattern recognition techniques such as artificial neural networks(ANN). We first conduct a filtering analysis based on DWT. The power spectral density(PSD) is performed on the wavelet subband except for the highest and lowest low frequency subband. The PSD of the wavelet coefficients are extracted as our features for classifier based on ANN the pattern recognition part. The results show that the proposed method can be effectively used not only to detect defects but also to various automatic diagnosis system based on sound.

CNN-based Automatic Machine Fault Diagnosis Method Using Spectrogram Images (스펙트로그램 이미지를 이용한 CNN 기반 자동화 기계 고장 진단 기법)

  • Kang, Kyung-Won;Lee, Kyeong-Min
    • Journal of the Institute of Convergence Signal Processing
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    • v.21 no.3
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    • pp.121-126
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    • 2020
  • Sound-based machine fault diagnosis is the automatic detection of abnormal sound in the acoustic emission signals of the machines. Conventional methods of using mathematical models were difficult to diagnose machine failure due to the complexity of the industry machinery system and the existence of nonlinear factors such as noises. Therefore, we want to solve the problem of machine fault diagnosis as a deep learning-based image classification problem. In the paper, we propose a CNN-based automatic machine fault diagnosis method using Spectrogram images. The proposed method uses STFT to effectively extract feature vectors from frequencies generated by machine defects, and the feature vectors detected by STFT were converted into spectrogram images and classified by CNN by machine status. The results show that the proposed method can be effectively used not only to detect defects but also to various automatic diagnosis system based on sound.

(Fault Detection and Isolation of the Nonlinear systems Using Neural Network-Based Multi-Fault Models) (신경회로망기반 다중고장모델에 의한 비선형시스템의 고장감지와 분류)

  • Lee, In-Su
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.39 no.1
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    • pp.42-50
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    • 2002
  • In this paper, we propose an FDI(fault detection and isolation) method using neural network-based multi-fault models to detect and isolate faults in nonlinear systems. When a change in the system occurs, the errors between the system output and the neural network nominal system output cross a threshold, and once a fault in the system is detected, the fault classifier statistically isolates the fault by using the error between each neural network-based fault model output and the system output. From the computer simulation results, it is verified that the proposed fault diagonal method can be performed successfully to detect and isolate faults in a nonlinear system.

An Overview of Fault Diagnosis and Fault Tolerant Control Technologies for Industrial Systems (산업 시스템을 위한 고장 진단 및 고장 허용 제어 기술)

  • Bae, Junhyung
    • Journal of IKEEE
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    • v.25 no.3
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    • pp.548-555
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    • 2021
  • This paper outlines the basic concepts, approaches and research trends of fault diagnosis and fault tolerant control applied to industrial processes, facilities, and motor drives. The main role of fault diagnosis for industrial processes is to create effective indicators to determine the defect status of the process and then take appropriate measures against failures or hazadous accidents. The technologies of fault detection and diagnosis have been developed to determine whether a process has a trend or pattern, or whether a particular process variable is functioning normally. Firstly, data-driven based and model-based techniques were described. Secondly, fault detection and diagnosis techniques for industrial processes are described. Thirdly, passive and active fault tolerant control techniques are considered. Finally, major faults occurring in AC motor drives were listed, described their characteristics and fault diagnosis and fault tolerant control techniques are outlined for this purpose.

Fault Detection and Diagnosis of Dynamic Systems with Colored Measurement Noise (유색측정잡음을 갖는 동적 시스템의 고장검출 및 진단)

  • Kim, Bong-Seok;Kim, Kyung-Youn
    • Journal of IKEEE
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    • v.6 no.1 s.10
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    • pp.102-110
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    • 2002
  • An effective scheme to detect and diagnose multiple failures in a dynamic system is described for the case where the measurement noise is correlated sequentially in time. It is based on the modified interacting multiple model (MIMM) estimation algorithm in which a generalized decorrelation process is developed by employing the autoregressive (AR) model for the colored noise and applying measurement difference method.

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