• Title/Summary/Keyword: 마찰모델링

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Recent Research & Development Trend on Friction Stir Welding and Friction Stir Processing (마찰교반용접(FSW) 및 마찰교반처리(FSP)의 최신 연구개발 동향)

  • Lee, Kwang-Jin
    • Journal of Welding and Joining
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    • v.31 no.2
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    • pp.26-29
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    • 2013
  • The latest research & development trend on friction stir welding and friction stir processing technologies presented in the international symposium, 'Friction Stir Welding & Processing VII'. Papers and presentations about high temperature materials such as advanced high strength steel, stainless steel and titanum alloy shoot up this year. Papers on modeling of metal flow and control of process parameters also increased. The FSP technologies for manufacturing of carbon materials reinforced metal matrix composites were reported, too.

Performance Enhancement of Motion Control Systems Through Friction Identification and Compensation (마찰력 식별과 보상을 통한 운동제어 시스템의 성능 개선)

  • Lee, Ho Seong;Jung, Sowon;Ryu, Seonghyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.6
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    • pp.1-8
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    • 2020
  • This paper proposes a method for measuring friction forces and creating a friction model for a rotary motion control system as well as an autonomous vehicle testbed. The friction forces versus the velocity were measured, and the viscous friction, Coulomb friction, and stiction were identified. With a nominal PID (proportional-integral-derivative) controller, we observed the adverse effects due to friction, such as excessive steady-state errors, oscillations, and limit-cycles. By adding an adequate friction model as part of the augmented nonlinear dynamics of a plant, we were able to conduct a simulation study of a motion control system that well matched experimental results. We have observed that the implementation of a model-based friction compensator improves the overall performance of both motion control systems, i.e., the rotary motion control system and the Altino testbed for autonomous vehicle development. By utilizing a better simulation tool with an embedded friction model, we expect that the overall development time and cost can be reduced.

Mathematical Modeling of Friction Force in LM Ball Guides (LM 볼가이드 마찰력의 수학적 모델링)

  • Oh, Kwang-Je;Khim, Gyungho;Park, Chun-Hong;Chung, Sung-Chong
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.5
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    • pp.423-429
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    • 2015
  • Linear motion (LM) ball guides have good accuracy and high efficiency. They are widely applied for precision machinery such as machine tools, semiconductor fabrication machines and robots. However, friction force incurs heat between the balls and grooves. Thermal expansion due to the heat deteriorates stiffness and accuracy of the LM ball guides. For accurate estimation of stiffness and accuracy during the linear motion, friction models of LM ball guides are required. To formulate accurate frictional models of LM ball guides according to load and preload conditions, rolling and viscous frictional analyses have been performed in this paper. Contact loads between balls and grooves are derived from Hertzian contact analysis. Contact angle variation is incorporated for the precision modeling. Viscous friction model is formulated from the shear stress of lubricant and the contact area between balls and grooves. Experiments confirm validity of the developed friction model for various external load and feedrate conditions.

Basic Concepts of Bond Graph Modeling Techniques and It's Applications (본드선도 모델링 방법의 기본개념 및 그 적용 예)

  • 김종식;박전수
    • Journal of the KSME
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    • v.33 no.1
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    • pp.22-32
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    • 1993
  • 본드선도는 물리적 등가가 적용되는 모든 상사 시스템을 대단히 조직이며 일관성 있게 모델링할 수있을 뿐만 아니라 시스템의 동적 방정식을 제어동역학 관점에 유리한 상태방정식으로 직접 유도할 수 있다. 또한 본드선도는 모델링 단계에서 무시된 각 요소들의 동적 특성 즉, 기계시스 템에서 회전축의 탄성처짐이나 운동 물체들 사이의 마찰 효과 전기 . 자기시스템에서 자속유출량, 그리고 유체 . 유압시스템에서 밀봉부분의 유량손실이나 압축성 유체 특성 등을 기곤에 구성된 본드선도의 변경 없이 각 특성들이 나타나는 본드상에 적절한 접합요소와 함께 단순히 첨가하여 고려할 수 있기 때문에 모델링 과정을 다시 반복하지 않고도 무시된 동적 특성들이 전체시스템에 미치는 영향을 파악할 수 있다. 특히 본드선도가 에너지 변환 장치나 에너지 유동 메카니즘이 복잡한 다에너지역 시스템 등에 거동이 전체시스템에 미치는 효과를 시각적으로 보다 세밀히 파악할 수 있을 뿐만 아니라 구성된 본드선도에 인과관계를 할당하여 본드선도의 접합요소를 통하여 유도된 최종적인 동적 방정식이 현실적으로 실현 가능한 물리시스템인지 파악할 수 있어 본드선도 모델링 단계에서 시스템을 묘사하는 동적 방정식의 옳고 그름을 평가할 수 있다. 이와 같이 본드선도는 기계, 전기 . 자기, 유체 . 유압, 열 시스템 및 이들이 조합된 복잡한 다에너지역 시스템 등을 효과적으로 모데링할 수 있는 매우 유용한 동적 시스템 모델링 방법이다.

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Modeling of High-speed Tapping Touque Considering Friction Force (마찰력을 고려한 고속탭핑 토크 모델링)

  • Lee, Don-Jin;Gang, Ji-Ung;Jeon, Hyeon-Bae;Kim, Seon-Ho;An, Jung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.11
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    • pp.67-73
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    • 2001
  • This paper aims at developing a torque model for the high-speed tapping with small-diameter taps. As recent industries such as automobile and information technology grows, taps smaller than 5mm in diameter are needed much more. In that occasion, the friction force between a tap surface and a workpiece plays much more important role in the tapping torque than in he larger tapping. Tapping mechanism was analysed based on the tap geometry. It has two steps : one is a forward cutting composed of the chamfered threading and full threading and the other is the backward cutting. The torque by the cutting force in the chamfered threading is calculated using the cutting area and the specific cutting force while the torque by the friction force, which is rather dominant than the cutting force both in the full threading and in the backward cutting, is calculated using the normal force on the threads and the friction coefficient. The experiment has shown that the results by the proposed torque model fit quite well with the acutal measurements within the error of 10%.

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Adaptive Robust Control of Mechanical Systems with Uncertain Nonlinear Dynamic Friction (비선형 마찰력이 있는 시스템의 강인한 적응제어기법)

  • Lee, Tae-Bong;Yang, Hyun-Suk;Kim, Byung-Han
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.11
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    • pp.5194-5201
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    • 2011
  • In this paper, an adaptive nonlinear friction compensation scheme for second-order nonlinear mechanical system with a partially known nonlinear dynamic friction is proposed to achieve asymptotic position and velocity tracking in the absence of disturbances and modeling errors. It is also shown that even with disturbances and modeling errors, in contrast to existing other adaptive control schemes, by proper adjustment of design parameters, reduced error bounds on position and velocity tracking can be achieved.

A Development of Prototype Design Automation System for Standard Connections Using High-Strength Bolts based on BIM (BIM 기반의 고력볼트 마찰접합부 설계자동화 시스템의 프로토타입 구축)

  • Eom, Jin-Up;Shin, Tae-Song
    • Journal of Korean Society of Steel Construction
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    • v.23 no.5
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    • pp.637-646
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    • 2011
  • This study is related to the development of a design automation system for the construction design phase of steel structures. The system intended for beam splice friction connections using high-strength bolts. The standard design method and standardization principles that are suggested in the design manual for standard connections using high-strength bolts published by the Korean Society of Steel Construction(KSSC) were reviewed. A structural analysis algorithm was formulated from the review. A design automation system that can automatically calculate the structural design of connections and automatically generate the connection model without separate inputs was developed. To verify the validity of the developed system, its results were compared with the date in the table for the connection design in the Design Manual. The development system was also applied to the sample model. Then the structural design results were compared with the properties of the connection models and drawings created from the results.

A Modeling of Elevator Door Drive System for Co-Simulation of Electric-Mechanical System (전기.기계 통합해석을 위한 엘리베이터 도어 구동시스템의 모델링)

  • Mok, Hyung-Soo;Lee, Jae-Hyun;Kim, Chang-Wan;Seo, Yong-Ho;Kim, Sang-Hoon;Park, Nae-Chun
    • Proceedings of the KIPE Conference
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    • 2008.06a
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    • pp.109-111
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    • 2008
  • 전동기 구동시스템의 모델링을 위해서는 부하의 부하토크, 관성계수, 마찰계수 등의 정보에 의한 부하 모델링이 반드시 필요하다. 하지만 기본적인 부하모델의 제정수와 단순화된 운동방정식만으로는 기계적 각 부분에서의 발생하는 현상에 대한 해석이 불가능 하다. 본 논문에서는 엘리베이터 도어 구동시스템을 대상으로 기계 해석 분야의 해석 프로그램인 RecurDyn과 전력전자 분야의 시뮬레이션 프로그램인 Simplorer의 Co-Simulation을 통한 부하 모델 및 구동 시스템의 해석 가능성과 해석 범위를 분석하고 실험을 통해 타당성을 검증하고자 한다.

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An Estimation of Modeling Uncertainty for a Mechanical System in Actuators and Links in a Rigid Manipulator Using Control Theory (시스템 모델링의 불확실성 추정과 보상)

  • Park, Rai-Wung;Cho, Sul
    • 대한공업교육학회지
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    • v.34 no.2
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    • pp.396-410
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    • 2009
  • The goal of this work is to present an advanced method of an estimation of the Modeling Uncertainties coming up in industrial rigid robot's manipulator and actuators. First, with the given physical robot model, the motion equation was derived. Considering a fictitious model, a new extended motion equation is developed. Based on this extended model, an observer and observer bank are designed for the estimation of modeling uncertainties which are involving the effects of gravity, friction, mass unbalance, and Coriolis which show the nonlinear characteristics in operation states.