• Title/Summary/Keyword: 관통균열

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Evaluation of Fatigue Crack Growth Rate on the Surface of Steel Members Using COD(Crack Opening Displacement) Measurement (COD(Crack Opening Displacement) 측정에 의한 강재표면의 피로균열진전속도 평가)

  • Kim, Kwang Jin;Kim, In Tae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.2
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    • pp.179-188
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    • 2011
  • Steel structures have been allowed to have fatigue damage tolerance in fact. If it would be assessed whether fatigue crack is growing or not and How fast fatigue crack is propagating, we should make a rational decision on methods and a period of reinforcement in the maintenance. In this study, fatigue crack growth tests on two kinds of through-thickness cracked steel plates and a out-of-plane gusset welded joint were conducted to evaluate fatigue crack growth rate using the COD(Crack Opening Displacement), and COD measurement using strain gauges was examined to offer a practical method. As a result, we proposed a reasonable assessing method for fatigue crack growth rate using the COD and it was experimentally proved practical to estimate the COD through measuring strains.

Crack Opening Displacement Estimation for Engineering Leak-Before-Break Analyses of Pressurized Nuclear Piping (원자력 배관의 공학적 파단전누설 해석을 위한 균열열림변위 계산)

  • Huh Nam-Su;Kim Yun-Jae;Chang Yoon-Suk;Yang Jun-Seok;Choi Jae-Boons
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.10
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    • pp.1612-1620
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    • 2004
  • This study presents methods to estimate elastic-plastic crack opening displacement (COD) fur circumferential through-wall cracked pipes for the Leak-Before-Break (LBB) analysis of pressurized piping. Proposed methods are based not only on the GE/EPRI approach but also on the reference stress approach. For each approach, two different estimation schemes are given, one for the case when full stress-strain data are available and the other fur the case when only yield and ultimate tensile strengths are available. For the GE/EPRI approach a robust way of determining the Ramberg-Osgood (R-O) parameters is proposed, not only fur the case when detailed information on full stress-strain data is available but also for the case when only yield and ultimate tensile strengths are available. The COD estimates according to the GE/EPRI approach, using the R-O parameters determined from the proposed R-O fitting procedures, generally compare well with the published pipe test data. For the reference stress approach, the COD estimates according to the method based on both full stress-strain data and limited tensile properties are in good agreement with pipe test data. In conclusion, experimental validation given in the present study provides sufficient confidence in the use of the proposed method to practical LBB analyses even though when information on material's tensile properties is limited.

Crack-tip Stress Field of Fully Circumferential Surface Cracked Pipe Under Combined Tension and Thermal Loads (원주방향 부분 관통 균열이 존재하는 직관에 인장하중과 열하중의 복합하중이 가해지는 경우의 균열 선단 응력장)

  • Je, Jin Ho;Kim, Dong Jun;Kim, Yun Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.11
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    • pp.1207-1214
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    • 2014
  • Under excessive plasticity, the fracture toughness of a material depends on its size and geometry. Under fully yielded conditions, the stresses in a material near its crack tip are not unique but rather depend on the geometry. Therefore, the single-parameter J-approach is limited to a high-constraint crack geometry. The JQ theory has been proposed for establishing the crack geometry constraints. This approach assumes that the crack-tip fields have two degrees of freedom. In this study, the crack-tip stress field of a fully circumferential surface-cracked pipe under combined loads is investigated on the basis of the JQ theory by using finite element analysis. The combined loads are a tensile axial force and the thermal gradient in the radial direction. Q-stresses of the crack geometry and its loading state are used to determine the constraint effects. The constraint effects of secondary loading are found to be greater than those of primary loading. Therefore, thermal shock is believed to be the most severe loading condition of constraint effects.

Study on 3-Dimensional Fracture Behavior of Material (재료의 3차원 파괴거동에 대한 연구 (변위일정하의 관통균열인 경우))

  • Park, J.D.;Jang, Y.S.;Lyu, H.L.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.11 no.1
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    • pp.13-22
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    • 1991
  • In this paper, 3-dimensional fracture phenomena in the local area near a through notch tip located between the surface and the canter were investigated by using embedded dyeing grids with the pitch of $50.8{\mu}$. It was confirmed that displacement V and square root of distance from notch tip $y^{1/2}$ are not proportional in the local area of $\sqrt{{\mid}y{\mid}}\;<\;0.3mm^{1/2}$ and the maximum shea strain ${\varepsilon}_{xymax}$ near a notch tip occurred at the curvature beginning point of the notch curve. It was also noted that the maximum strain ${\varepsilon}_{xymax}$ in the thickness direction occurred at the interior, where the ratio of the distance measured from surface to the half of thickness of specimen is 0.3.

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A Study on the Proper Fillet Shape in Fracture Mechanical Aspect (파괴역학적 관점에서의 적정 필렛 형상에 관한 연구)

  • Kim, Chul;Yang, Won-Ho;Cho, Myoung-Rae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.7
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    • pp.214-220
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    • 1999
  • In order to use effectively a machinery part with fillet, it is necessary to determine a proper fillet shape in design step, Study of such problem by fracture mechanical criterion is rare. So, this paper focuses on the design of fillet radius in fracture mechanical aspect. Finite element method was used to obtain crack tip stress intensity factor. Stress intensity factor was calculated by COD(crack opening displacement0method proposed by Ingraffea and Manu. The parameter used in this study are thickness ration, filet radium and crack length . If fillet radius increase , crack propagation may be accelerated. Critical crack length is inversely proportional to fillet radius.

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When mend piercing crack of large size mat basis, study of perforation and vottom repair that use water jet (대형매트기초의 관통균열 보수시 WATER JET을 이용한 천공과 저면보수에 관한 연구)

  • 박성우;한송수;이상헌;박찬규
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.11a
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    • pp.577-580
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    • 2003
  • Problem of repairing by boring is that it deteriorates stabelety and durability of structure by permeation of seawater from underneath after damage and repair of reinforcing rod regarding of spot. The purpose of this study is to improve the porblem by using the repair method of general boring to mend the of large mat basis. Direction of thes experiment is to apply the new repair material and the method to control the blazing fire factor caused by the crack from the foundation of large mat and also to estimate it's integrity. New method of construction is method of contruction that do speace scurity in vertical drilling and bottom useing water jet. New material used bantonite and rubberized asphalt. Test result existent repair method of construction large size mat basis perforation is difficult and reinforcing rod can be damaged coule there were a lot of problems with re-water leakage of crack repair region, but overcomes existent short coming by method that apply in this study.

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A Study on the Effect of Micro Defect on Stress Intensity Factor of Through-Crack by Boundary Element Method (경계요소법을 이용한 관통균열의 응력확대계수에 미치는 미소결함의 영향에 관한 연구)

  • Seong, Gi-Deuk;Yang, Won-Ho;Jo, Myeong-Rae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.3 s.174
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    • pp.560-566
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    • 2000
  • Many researchers have dealt with the problems of fracture mechanics. Generally, these researches are concerned with crack in isotropic material without other micro defects. Actual structure, however, may contain micro defects as well as crack in manufacture processing or operation. If it contains mi defects near a crack, some different characteristics will be appear in fracture behaviors of the crack. This study examines the effect of the micro defect on stress intensity factor of center slant crack rectangular plate subjected to uniform uniaxial tensile stress. In this study, boundary element method(BEM) is used for analysis in stress intensity factor(SIF).

A Study for Mitigating Residual Stress in CRDM Penetration Nozzle Weld (제어봉구동장치 관통노즐 용접부의 잔류응력 완화를 위한 연구)

  • Lee, Seung-Gun;Kim, Jong-Sung;Jin, Tae-Eun
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.90-95
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    • 2004
  • In this study, we proposed new method to mitigate tensile welding residual stress for preventing PWSCC in CRDM nozzle. Residual stress analysis using finite element method is performed to confirm benefit of the new method. In case of applying existing method, tensile axial residual stress decrease by about 28% and tensile hoop residual stress decrease by about 33%. In case of applying the new method, tensile axial residual stress decrease by about 32% and tensile hoop residual stress decrease by about 43%. Therefore, we conclude the new proposed method is more effective to prevent PWSCC than existing method.

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Thermal Cracking Control of Mass Concrete by Vertical Pipe Cooling Method (연직파이프쿨링 공법에 의한 매스콘크리트 온도균열 제어)

  • Seo, Tae-Seok;Lim, Chang-Keun;Cho, Yun-Gu
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.3
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    • pp.233-238
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    • 2014
  • In case of the slender mass concrete like attached wall, retaining wall and bridge tower, the low heat cement and the control joint are mainly used for thermal cracking control. However, even if these cracking control methods are considered, it is impossible to control thermal cracks perfectly, because the external restraint is largely in these mass concrete. Because these cracks occurring in slender mass concrete members almost penetrate concrete member, the special cracking control is demanded in these mass concretes. The vertical pipe cooling method improving existing pipe cooling method was developed for the active thermal cracking control of slender mass concrete, and applied at the field attached wall. In results, the maximum temperature dropped more than $10^{\circ}C$ by vertical pipe cooling method, and the cracks decreased about more than 50%.

Evaluation of PWSCC at Dissimilar Metal Butt Welds in NPP (원전 이종금속 맞대기용접부 PWSCC 균열건전성평가)

  • Lee, Sung-Ho;Lee, Kyoung-Soo;Oh, Chang-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.9
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    • pp.1047-1052
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    • 2012
  • Primary water stress corrosion cracking (PWSCC) instances have been reported in the Alloy 600 reactor pressure vessel head penetration nozzle and the Alloy 82/182 dissimilar metal butt weld nozzle in several PWRs. Therefore, in-service inspection programs have been adopted worldwide to prevent failure at the weld region. If a PWSCC is observed at the dissimilar metal weld region during inspection, its structural integrity should be evaluated; however, this requires considerable time and effort, and this might lead to a decrease in the plant utilization coefficient. To prevent this, KHNP-CRI have established integrity assessment criteria and developed a computer program for the fast evaluation and judgment of PWSCC. In this paper, the results and current status of the same are presented. Through this study, criteria for the structural integrity evaluation of PWSCC have been established, and a computer program has been developed to realize technical means for the evaluation of PWSCC structural integrity.