• Title/Summary/Keyword: 공정자동화

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A Study on Parking Generation Forecasting Model for Factory Facilities in Industrial Site (산업단지 공장시설의 주차수요예측모형 구축에 관한 연구)

  • Ahn, Woo-Young
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.30 no.1D
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    • pp.37-44
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    • 2010
  • The present annexed parking lot standards for buildings in Parking Act are categorized in 9 groups with 13 parking standards in terms of recreation, culture and assembly, housing, factory, warehouse, and so on, in which same grouped facilities have same parking standards. These days diversity in building types and functions need more fractionated parking standards; however, most local governments focusing merely on applying strengthened parking standards in general without systematic rules of consistency. The current problem of parking standards being used is lack of regarding facility characteristics; expecially, a large sized high-tech manufacturing facility located in industrial site is still applied by same parking standards as normal manufacturing facility, even though most part of manufacturing process is automated and hence less manpower is employed. This paper presents a parking generation forecasting model for factory facilities in industrial site in terms of facility use and scale characteristics.

Implementation of Smart Automatic Warehouse to Improve Space Utilization

  • Hwa-La Hur;Yeon-Ho Kuk;Myeong-Chul Park
    • Journal of the Korea Society of Computer and Information
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    • v.28 no.10
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    • pp.171-178
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    • 2023
  • In this paper, we propose a smart automated warehouse to maximize space utilization. Previous elevator-type automatic warehouses were designed with a maximum payload of 100kg on trays, which has the problem of extremely limiting the number of pallets that can be loaded within the space. In this paper, we design a smart warehouse that can maximize space utilization with a maximum vertical stiffness of 300kg. As a result of the performance evaluation of the implemented warehouse, the maximum payload was 500.6kg, which satisfied the original design and requirements, the lifting speed was 0.5m/s, the operating noise of the device was 67.1dB, the receiving and forwarding time of the pallet was 36.92sec, the deflection amount was 4mm, and excellent performance was confirmed in all evaluation items. In addition, the PLC control method, which designs the control UI and control panel separately, was integrated into the PC system to improve interoperability and maintainability with various process management systems. In the future, we plan to develop it into a fully automatic smart warehouse by linking IoT sensor-based logistics robots.

Development of Workplace Risk Assessment System Based on AI Video Analysis

  • Jeong-In Park
    • Journal of the Korea Society of Computer and Information
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    • v.29 no.1
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    • pp.151-161
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    • 2024
  • In this paper, we develop 'the Danger Map' of a workplace to identify risk and harmful factors by analyzing images of each process within the manufacturing plant site using artificial intelligence (AI). We proposed a system that automatically derives 'the risk and safety levels' based on the frequency and intensity derived from this Danger Map in accordance with actual field conditions and applies them to similar manufacturing industries. In particular, in the traditional evaluation method of manually evaluating the risk of a workplace using Excel, the risk level for each risk and harmful factor acquired from the video is automatically calculated and evaluated to ensure safety through the system and calculate the safety level, so that the company can take appropriate actions accordingly. and measures were prepared. To automate safety calculation and evaluation, 'Heinrich's law' was used as a model, and a 5X4 point evaluation scale was calculated for risky behavior patterns. To demonstrate this system, we applied it to a casting factory and were able to save 2 people the time and labor required to calculate safety each month.

Computer Vision-Based Measurement Method for Wire Harness Defect Classification

  • Yun Jung Hong;Geon Lee;Jiyoung Woo
    • Journal of the Korea Society of Computer and Information
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    • v.29 no.1
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    • pp.77-84
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    • 2024
  • In this paper, we propose a method for accurately and rapidly detecting defects in wire harnesses by utilizing computer vision to calculate six crucial measurement values: the length of crimped terminals, the dimensions (width) of terminal ends, and the width of crimped sections (wire and core portions). We employ Harris corner detection to locate object positions from two types of data. Additionally, we generate reference points for extracting measurement values by utilizing features specific to each measurement area and exploiting the contrast in shading between the background and objects, thus reflecting the slope of each sample. Subsequently, we introduce a method using the Euclidean distance and correction coefficients to predict values, allowing for the prediction of measurements regardless of changes in the wire's position. We achieve high accuracy for each measurement type, 99.1%, 98.7%, 92.6%, 92.5%, 99.9%, and 99.7%, achieving outstanding overall average accuracy of 97% across all measurements. This inspection method not only addresses the limitations of conventional visual inspections but also yields excellent results with a small amount of data. Moreover, relying solely on image processing, it is expected to be more cost-effective and applicable with less data compared to deep learning methods.

Convergent Case Study of Research and Education: Internet of Things Based Wireless Device Forming Research (R&E 융합적 사례: IoT 기반 무선 디바이스 성형연구)

  • Lee, Jeong-Ick
    • Journal of the Korea Convergence Society
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    • v.6 no.4
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    • pp.1-7
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    • 2015
  • This study is a case study of the research study and education with high school students of natural sciences. Recent development of the Internet of Things (IoT) based on the subject of various studies exist. This study is one of the most portable communication devices of these infancy, yet students were easy to define the molding process of contacting a pager that can go along way in making research topics. We called a pager. Today, it is given a large and complex smart mobile communication devices that can be used for big data. Prior pagers are taught the meaning of the first mobile communication means in our lives were given device. The internal structure is relatively simple and is thought to function relatively simple, just suitable as a teaching practices of high school students with an interest in science and engineering universities. This study can see all of the mechanical, electronic information contents of the radio pager in a relatively simple analysis of the injection molding ONE CAVITY analysis. Furthermore, the students also rated good educational practices that give meaning to remind the convergence training on mass production and process automation.

An Experimental Study on the Behavior of Curved Panel Parts Using Composite Materials (복합소재를 활용한 곡면 패널의 부재단위 성능 평가)

  • Park, Hee Beom;Park, Jong-Sup;Kang, Jae-Yoon;Jung, Woo-Tai
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.7
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    • pp.474-480
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    • 2018
  • FRP is a new material that is lightweight, has high strength and high durability, and is emerging as a third construction material in many countries. The composite material panel targeted in this study was a curved member and is the most frequently used arch-shaped member of a structures, such as tunnels. Composite curved panels can be produced in high quality and large quantities through automation operations. On the other hand, the frequency of application is low, and the design criteria and experimental data are lacking. Therefore, this study examined the mechanical performance of the member unit first to verify its performance as structural members of the FRP curved panel. For this purpose, tensile, compression, and connection performance tests were carried out. The tensile tests showed greater tensile strength of specimens with larger curvature, and the compression tests showed that the composite section of a composite material has greater compressive strength than the concrete section. Finally, the test of the performance of the connection showed that the attachment performance of the connection was more than equal to that of the FRP composite material panel.

Real time Storage Manager to store very large datausing block transaction (블록 단위 트랜잭션을 이용한 대용량 데이터의 실시간 저장관리기)

  • Baek, Sung-Ha;Lee, Dong-Wook;Eo, Sang-Hun;Chung, Warn-Ill;Kim, Gyoung-Bae;Oh, Young-Hwan;Bae, Hae-Young
    • Journal of Korea Spatial Information System Society
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    • v.10 no.2
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    • pp.1-12
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    • 2008
  • Automatic semiconductor manufacture system generating transaction from 50,000 to 500,000 per a second needs storage management system processing very large data at once. A lot of storage management systems are researched for storing very large data. Existing storage management system is typical DBMS on a disk. It is difficult that the DBMS on a disk processes the 500,000 number of insert transaction per a second. So, the DBMS on main memory appeared to use memory. But it is difficultthat very large data stores into the DBMS on a memory because of limited amount of memory. In this paper we propose storage management system using insert transaction of a block unit that can process insert transaction over 50,000 and store data on low storage cost. A transaction of a block unit can decrease cost for a log and index per each tuple as transforming a transaction of a tuple unit to a block unit. Besides, the proposed system come cost to decompress all block of data because the information of each field be loss. To solve the problems, the proposed system generates the index of each compressed block to prevent reducing speed for searching. The proposed system can store very large data generated in semiconductor system and reduce storage cost.

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Intelligent Architectural Design Module for Process Automation of Hanok Constructions (한옥 건축공정 자동화를 위한 지능형 설계모듈의 구현)

  • Ahn, Eun-Young
    • Journal of Korea Multimedia Society
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    • v.15 no.9
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    • pp.1156-1164
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    • 2012
  • Hanok is a cultural heritage containing our ancestor's life style intact and breathing alive with us until now. As Hanok has been concerned as a echo-friendly architecture, a new methodology for efficient construction without damaging the traditional construction process comes into request. The goal of this research is development of a architectural design tool based on the BIM(Building Information Modeling) for satisfying these demands. It will be usable to support whole process of the traditional building from digital design to production and construction. Firstly, we take a consideration of the traditional architecture reflecting the spirit of the age and suggest efficient design method for architectural components. Each components is pre-fabricated as a template representing similar components. All pre-fabricated components are designed by object-oriented concepts so, many variations for a component can be derived from the pre-fabricated component. Our method is helpful for reducing design errors because that it considers combining rule between connecting components in the template design. Moreover it is plugged in the commercial architectural CAD, so it can supports digital design not only traditional architecture but also fusion style mixed with modern architecture.

Cooperative Multi-Agent Reinforcement Learning-Based Behavior Control of Grid Sortation Systems in Smart Factory (스마트 팩토리에서 그리드 분류 시스템의 협력적 다중 에이전트 강화 학습 기반 행동 제어)

  • Choi, HoBin;Kim, JuBong;Hwang, GyuYoung;Kim, KwiHoon;Hong, YongGeun;Han, YounHee
    • KIPS Transactions on Computer and Communication Systems
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    • v.9 no.8
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    • pp.171-180
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    • 2020
  • Smart Factory consists of digital automation solutions throughout the production process, including design, development, manufacturing and distribution, and it is an intelligent factory that installs IoT in its internal facilities and machines to collect process data in real time and analyze them so that it can control itself. The smart factory's equipment works in a physical combination of numerous hardware, rather than a virtual character being driven by a single object, such as a game. In other words, for a specific common goal, multiple devices must perform individual actions simultaneously. By taking advantage of the smart factory, which can collect process data in real time, if reinforcement learning is used instead of general machine learning, behavior control can be performed without the required training data. However, in the real world, it is impossible to learn more than tens of millions of iterations due to physical wear and time. Thus, this paper uses simulators to develop grid sortation systems focusing on transport facilities, one of the complex environments in smart factory field, and design cooperative multi-agent-based reinforcement learning to demonstrate efficient behavior control.

A Discrete Model of Conveyor Systems for FMS (FMS를 위한 Conveyor System의 이산구조 모델링)

  • Sin, Ok-Geun
    • The Transactions of the Korea Information Processing Society
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    • v.3 no.6
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    • pp.1397-1406
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    • 1996
  • In this paper, we propose a discrete model of conveyor systems, which is frequently used in flexible manufacturing systems to transfer work-in-process( WIP) between manipulators. In the case where the time required for transferring WIP's between manipulators are greater than that of manufacturing itself, as in many flexible assembly lines, the quantitative model of the transfer systems is needed to analyze the behavior and productivity of the whole manufacturing system. The proposed model is based upon the assumptions that the length of any unit conveyor component is integer multiple of the length of a pallet and hat the transferring speed of the conveyor is constant. Under these assumptions, the observation moments and the length of the conveyor can be quantized. Hence, the state of a conveyor can be represented by two kinds of Boolean variables: one representing the presence of a pallet on each quantize conveyor length and the other representing the mobility of this pallet. The whole conveyor system can be modeling as a network composed of branches and knots based on these two Boolean variables. The proposed modelling method was tested with various conveyor system configurations and showed that the model can be adopted successfully for the simulation of transfer systems and of the piloting of manufacturing processes.

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