• Title/Summary/Keyword: 거푸집 패널

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A Development and Characterization of Refractory Panel (내화패널의 개발과 특성에 관한 연구)

  • Kim, Dong-Joon;Kwon, Young-Jin;Kim, Yong-Ro;Han, Byung-Chan;Kim, Jae-Hwan
    • Proceedings of the Korea Institute of Fire Science and Engineering Conference
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    • 2009.04a
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    • pp.61-66
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    • 2009
  • 최근 초고층 건축물 등에 적용되는 고강도콘크리트의 내화성능에 대한 문제점이 제기됨에 따라 국토해양부에서는 고강도콘크리트 내화성능 관리 기준을 고시한 바 있으며, 건설업계에서도 이에 대응하기 위해 다양한 기술 검토가 이루어지고 있다. 본 연구에서는 고강도콘크리트의 취약점으로 제기되고 있는 화재시의 폭렬문제에 대한 대응방안으로서 기존 연구를 통해 내화성능이 우수한 것으로 보고되고 있는 ECC 를 영구거푸집으로 활용한 고강도콘크리트의 내화성능을 검토하였다. ECC 영구거푸집을 활용한 고강도콘크리트 기둥부재의 내화성능 검토 결과, 영구거푸집과 고강도콘크리트 계면으로의 열 침투를 제어할 수 있도록 부재 생산 및 구축 방안을 검토하고, ECC의 적정 배합 및 두께를 확보한다면 고강도콘크리트의 내화성능 확보기술로서의 활용이 가능할 것으로 판단된다. 또한, 내화성 영구거푸집으로서의 단순 활용 방안 이외에 ECC의 우수한 물리적 성능을 활용하여 구조성능을 분담할 수 있는 방안으로의 지속적 검토가 필요할 것으로 판단된다.

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Economic Analysis of Plastic Panels for Formwork Panel Selection (거푸집 패널 선정을 위한 플라스틱 패널 경제성 분석)

  • Kim, Sangyup;Lee, Dongmin;Lim, Hyunsu;Cho, Hunhee;Kang, Kyung-In
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.05a
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    • pp.54-55
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    • 2017
  • Recently, plastic panels have replaced plywood panels in formwork. Since, plastic panels have excellent workability, can be re-used for over 50 times, and are lighter than Plywood. This paper aims to perform an economic analysis of plastic panels by considering unit cost, cost of form oil and the number of use. The results showed that plastic panels are more economical than plywood according to an increase in area of construction site. This result of the study can be used as a basic data for the selection of plastic formwork panels.

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A Study on the Mold Connecting Technology of the Lower Multi-point Press for Improving Accuracy of Free-form Concrete Panels (비정형 콘크리트 패널의 정확성 향상을 위한 하부 다점 프레스의 거푸집 연결기술에 관한 연구)

  • Yun, Ji-Yeong;Youn, Jong-Young;Lee, Donghoon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.11a
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    • pp.6-7
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    • 2021
  • Although the development of free-form architectural technology continues, it consumes a lot of money and time due to the one-time formwork and the difficulty of maintaining quality due to manual work. To this end, in this study, a shape connection technique was proposed and verified to improve the limitations of implementing the curved surface of the existing lower multi-point press. In order to improve the accuracy of the shape, a curved surface was implemented using a silicon cap and a silicon plate. As a result of the error analysis of the shape, a small value of less than 3 mm was found. This study can implement more accurate curved surfaces than conventional technologies and produce high-quality free-form panels.

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Evaluation of Shape Deviation in Phase Change Material Molds Subjected to Hydration Heat During Ultra-High Performance Concrete Free-form Panel Fabrication (UHPC 비정형 패널 제작 시 수화열에 의한 PCM 거푸집의 형상오차 분석)

  • Kim, Hong-Yeon;Cha, Jae-Hyeok;Youn, Jong-Young;Kim, Sung-Jin;Lee, Donghoon
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.3
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    • pp.251-260
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    • 2023
  • The construction of free-form structures with intricate curved exteriors necessitates the use of bespoke molds. To fulfill this requirement, a blend of Phase Change Material(PCM) and Ultra-High Performance Concrete(UHPC) is utilized. PCM endows the solution with recyclability, while UHPC facilitates the effortless execution of curvature in the mold fabrication process. However, it's worth mentioning that the melting point of PCM hovers around 58-64℃, and the heat emanating from UHPC's hydration process can potentially jeopardize the integrity of the PCM mold. Hence, experimental validation of the mold shape is a prerequisite. In the conducted experiment, UHPC was poured into two distinct mold types: one that incorporated a 3mm silicone sheet mounted on the fabricated PCM mold(Panel A), and the other devoid of the silicone sheet(Panel B). The experimental outcomes revealed that Panel A possessed a thickness of 3.793mm, while Panel B exhibited a thickness of 5.72mm. This suggests that the mold lacking the silicone sheet(Panel B) was more susceptible to the thermal effects of hydration. These investigations furnish invaluable fundamental data for the manufacturing of ultra-high strength irregular panels and PCM molds. They contribute substantially to the enrichment of comprehension and application of these materials within the realm of construction.

Experimental Study for the Bending Behavior of Precast Concrete Panel and Composite Deck for Railway Bridge (철도교 바닥판용 프리캐스트 패널과 합성 바닥판의 휨거동에 대한 실험적 연구)

  • Seol, Dae-Ho;Lee, Kyoung-Chan;Youn, Seok-Goo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.3
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    • pp.21-31
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    • 2018
  • This paper presents an experimental investigation on the structural performance of precast ribbed panel specimens and bridge deck specimens fabricated from the panels. The panel specimens are developed for permanent deck forms of railway bridges (PSC girder). The decks of railway bridges have short lengths compared with highway bridges. Therefore, precast panels for railway bridges are different from those of highway bridges. The precast panels have ribs designed for crack control at the bottom of the sections. Two kinds of specimens were examined: one with 400-mm width and one with 1200-mm width. Three specimens of each type were fabricated, and a total of 12 specimens were tested. In this test, the ultimate load, strain of the reinforcement and concrete, crack width, deformation, and slip were measured. The structural performance of the specimens was assessed using the Korea railway bridge design code and Eurocode. All specimens met the current design criteria for structural strength and serviceability.

A Study on Constructability Improvement of LB-DECK Panel (LB-DECK 패널의 시공성 향상에 관한 연구)

  • Cho, Hyun-Chul;Lho, Byeong-Cheol;Cho, Gyu-Dae;Choi, Kyu-Hyung
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.13 no.2 s.54
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    • pp.122-128
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    • 2009
  • This study is to improve constructability of LB-DECK construction in site such as inconvenience of main and distribution bars in arrangements LB-DECK Panel which is work is applied to many bridges these days as a permanent formwork. So, the constructability is improved by changing the method of allocation of main reinforcing bar and distribution bar which is reviewed for improving efficiency of design and construction process among the suggested methods. The crack shapes, deflections, and strains under static load of the improvement of LB-DECK Panel are compared and analyzed to former LB-DECK Panel. As a result, 13% of strength compared to before the improvement of LB-DECK Panel, and 10% of strength is increased in the case of slab.

A Basic Study on the Development of Side Silicone Mold Support Device for Improving the Quality of FCP (FCP(Free-Form Concrete Panel) 품질 향상을 위한 측면 실리콘 거푸집 지지장치 개발 기초연구)

  • Jeong, Kyeongtae;Kim, Jihye;Lee, Donghoon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.165-166
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    • 2023
  • Free-form Concrete Panel(FCP) is each panel that composes the concrete exterior skin of Free-form building. FCPs contain curved surfaces, and FCPs have different curvature, size, and angles. In order to manufacture FCP, high technology is required, and it is currently difficult to manufacture it according to the design shape. In particular, many errors occur in the side shape of FCP. This is because when the side silicone mold is applied, it is installed without a coupling method between molds and support device. In this study, basic research was conducted to develop a side silicone mold support device to solve the above problems. We classified the required performance and derived the detailed requirements. Also, Based on this, we drew the basic design of the support device. We plans to conduct design improvement, mock-up making, and FCP manufacturing experiments through future research.

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Limitation and Solution of Free-form Silicone Mold (FSM) used in Free-form Concrete Panel (FCP) Manufacture (FCP(Free-form Concrete Panel) 제작에 사용되는 FSM(Free-form Silicone Mold)의 한계와 해결방안)

  • Jeong, Kyeong-Tae;Youn, Jong-Young;Yu, Chae-Yeon;Lee, Dong-Hoon3
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.21-22
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    • 2023
  • In order to manufacture high-quality free-form concrete panel (FCP), it is necessary to analyze the limitations of free-form silicone mold (FSM) and conduct technology development research. Currently, the FSM used in FCP manufacture is classified into a side silicon mold(SSM) and a lower silicon mold(LSM). In this study, the limitations of each silicon mold were analyzed and solutions were proposed. In the case of side silicon mold, there is a limit to cannot supporting the side pressure of concrete. Therefore, a mold stacking method was proposed, and at the same time, a process of correcting the movement value of the rod was proposed. In the case of the lower silicon mold, there is a limit to completely implementing the design shape. Therefore, a real-time scanning method and a process of displaying FCP shape coordinates were proposed. The results of this study are expected to be used as basic data for manufacturing high-quality FCP.

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Experimental Study on the Lateral Pressure Resistance of Free-form Concrete Panel (FCP) Side Form (FCP(Free-form Concrete Panel) 측면 거푸집의 측압 저항능력 실험)

  • Youn, Jong-Young;Yun, Ji-Yeong;Lee, Chang-Woo;Lee, Donghoon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.05a
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    • pp.8-9
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    • 2021
  • FCP requires different curvatures and shapes according to the method of division, and it is necessary to manufacture a formwork accordingly. FCP production equipment consists of CNC equipment and side shape control equipment. This can be implemented in various shapes of upper, lower, and side surfaces. In the side shape control equipment, it is implemented as a variable side formwork. Among the required performance of the variable side formwork, there is stiffness against side pressure, which needs to be verified. Therefore, in this study, the FCP fabrication experiment is conducted with the developed variable side formwork. By analyzing the error in the shape of the fabricated FCP, the lateral pressure resistance capability of the side form is measured and verified.

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