• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.05a
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• pp.130-133
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• 2005

Efficient finite element method has been introduced for metallic sandwich plates subject to 3-point bending. A full model 3-point bending FE-analysis shows that plastic behavior of inner structures appears only at the load point. So, Unit structures of sandwich plates are defined to numerically calculate the bending stiffness with recurrent boundary condition of pure bending. And then equivalent models with same bending stiffness and strength of full models are designed analytically. It is demonstrated that results of both models are almost same and FE analysis method with equivalent models can reduce analysis time effectively.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.05a
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• pp.307-310
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• 2005

Ageing behavior of the Al-Mg-Si alloy was modeled for the use of optimization of Al forging product. Typical precipitates of Al-Mg-Si alloy are a wide variety of metastable phases (e.g. GP zones, $\beta',\beta'$). These rod shaped particles take a role to hinder the dislocation movement. The precipitation sequence in Al-Mg-Si alloys is quite complex and the strength of precipitate particles differs with the ageing condition. In the present study, the ageing behavior of Al-Mg-Si alloy was investigated by using an industrial grade Al 6061 alloy forged product, which was a perform for an Al impeller for turbo charger. The precipitate hardening models by Esmaeili's approach were used for the analysis of ageing behavior.

• Transactions of Materials Processing
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• v.13 no.5
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• pp.441-448
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• 2004

Heat treatment is one of the critical manufacturing processes that determine the quality of a product. This paper presents experimental and analytical results for the quench of a ring gear in stagnant oil. The goal of this study is to develop heat transfer predicting model in an overall analysis of the quenching process, Thermal conductivities which are dependant on temperatures and convection coefficients which are obtained by inverse method are used to develop the accurate heat transfer model. The results of heat transfer model have a good agreement with experimental results.

• Transactions of Materials Processing
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• v.21 no.4
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• pp.221-227
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• 2012

The automotive and electronic industries have seriously considered the use of magnesium alloys because of their excellent properties such as strength to weight ratio, EMI shielding capability, etc. However, it is difficult to form magnesium alloys at room temperature because of the mechanical deformation related to twinning. Hence, magnesium alloys are normally formed at elevated temperatures. In this study, a temperature dependent constitutive model, the C-H/V model, for the magnesium alloy AZ31B sheet is proposed. A hardening law based on nonlinear kinematic and H/V(Hollomon/Voce) hardening model is used to properly characterize the Bauschinger effect and the stabilization of the flow stress. Material parameters were determined from a series of uni-axial cyclic experiments(C-T-C) with the temperature ranging between 150 and $250^{\circ}C$. The developed models are fit to experimental data and a comparison is made.

• Transactions of Materials Processing
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• v.23 no.3
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• pp.139-144
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• 2014

In the current study, we present a new model for predicting width spread of a slab with a dog-bone shaped cross section during rolling in the roughing train of a hot strip mill. The approach is based on the extremum principle for a rigid plastic material and a three dimensional admissible velocity field. The upper bound theorem is used for calculating the width spread of the slab. The prediction accuracy of the proposed model is examined through comparison with the predictions from 3-D finite element (FE) process simulations.

• Transactions of Materials Processing
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• v.23 no.3
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• pp.145-150
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• 2014

Precision control of the slab is crucial for product quality and production economy in hot strip mills. The current study presents a new model for predicting width spread of a slab with a rectangular cross section during roughing. The model is developed on the basis of the extremum principle for a rigid plastic material and a three dimensional admissible velocity field. This model incorporates the effect of process variables such as the shape factor and the ratio of width to thickness. We compare the results of this model to 3-D finite element (FE) process simulations and also to results from a previous study.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.05a
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• pp.217-219
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• 2008

A new experimental model for determining drawbead forces, which modifies the dieface of Nine's experimental model, is introduced and the better validity of the drawbead opening and restraining forces of new model than those of Nine's is demonstrated. While Nine's model considers a blank holding force as one of forming variables, new model excludes it by removing blank holder in the dieface. The comparison of the strains found by FEM simulation of automotive fender draw forming process with those measured in a formed panel recommends the new model for accurate drawbead forces.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.9
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• pp.191-199
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• 1999

In the continuous cutting process such as turning operation, chip control is thought very important to achieve the unmanned manufacturing system. The prediction of chip breakage under the given conditions is a substantial element for chip control. In this paper, a systematic approach to know the chip breaking region is represented under the concept of equivalent parameters. to Verify the suggested model, cutting experiments are executed with a commercial type and two other type chip breakers which have modified chip breaker parameters such as land width, groove width and nose radius. predicted chip breaking regions using the 3D cutting model agrees with those obtained from the experiments.

• Proceedings of the KIPE Conference
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• 2010.11a
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• pp.304-305
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• 2010

전력선통신을 이용한 원격검침 시스템의 구축이 시범사업을 넘어 상용화 수준으로 확대되어가고 있으나 현재까지는 주로 주상변압기에서 댁내 수용가정간에 고속전력선 통신칩을 사용하여 셀 토폴로지형태로 100가구전후 원격검침망을 구성하였다. 지중구간의 전력선은 가공선로와는 많은 다른 통신채널 특징을 가지며 지중화된 구간은 대도시 밀집지역에 주로 시설되기 때문에 원격검침시스템 구성시 가공구간보다 경제적인 측면에서나 검침자동화 확산 측면에서나 좋은 효과를 볼 수 있다. 본 논문에서는 지중고압선을 경유하는 원격검침망의 모델을 설계하고 시범운영을 통해 성능을 시험하였다.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.17 no.5
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• pp.91-96
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• 2018

The oleophobic property of surfaces modified with micro-post structures are investigated for a range of micro-post diameter ($11-23{\mu}m$) and pitch ($20-40{\mu}m$). The contact angle of an oil droplet on surfaces with various micro-post dimensions was calculated using the Cassie-Baxter model and did not show a good agreement with the measured contact angle. From measurement, the micro-post with diameter of $23{\mu}m$ and pitch of $32{\mu}m$ was found to have the highest contact angle ($134.3^{\circ}$).