• Title/Summary/Keyword: zone drawing method

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Drawing of Concentric Zone Border Line using Landsat TM Images

  • Sato, Kiyotada;Yokoyama, Ryuzo
    • Proceedings of the KSRS Conference
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    • 2003.11a
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    • pp.13-14
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    • 2003
  • Burgess?s concentric zone model is a famous theory in the geography of city. However, the zone border line drawing method was uncertain. We have developed the method of drawing the border using land use images.

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Estimation of Fatigue Life in Butt-Welded Zone of SM45C Steel Rod (강 봉(SM45C) 맞대기 용접부의 피로수명 평가)

  • Oh, Byung-Duck;Lee, Yong-Bok
    • Journal of Welding and Joining
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    • v.26 no.3
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    • pp.45-50
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    • 2008
  • SM45C steel rods being used generally for power transmission shafts and machine components was selected and welded by Butt-GMAW(Gas Metal Arc Welding) method. An estimation of fatigue life was studied by constructing S-N curve. Fatigue strength of base metal zone showed higher values than one of weld zone in low cycles between $10^4$ and $10^6$cycles. However, significant decrease in fatigue strength of base metal was found around $10^6$cycles, which were almost same as one of heat affected zone. This decrease was attributed that initial residual stress of the steel rods distributed by drawing process was diminished by continually applied load, and resulted in softening of base metal. The fatigue limit of the weld zone was highest in the boundary between deposited metal zone and heat affected zone, and followed by in the order of deposited metal zone, base metal zone, and heat affected zone. Based on these results, it is revealed that the stress for safety design of machine components using SM45C butt-welded steel rods must be selected within the region of the lowest fatigue limit of heat affected zone.

Prediction of the wire temperature in a high carbon steel drawing process (고탄소강의 다단 인발 공정에서의 선재의 온도 예측)

  • Kim, Young-Sik;Kim, Yong-Chul;Kim, Byung-Min
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.821-825
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    • 2000
  • Drawing is one of the oldest metal forming operations and has major industrial significance. This process allows excellent surface finishes and closely controlled dimensions to be obtained in long products that have constant cross sections. In drawing of the high carbon steel wire, exit speeds of several hundreds meters per minute are very common. Drawing is usually conducted at room temperature using a number of passes or reductions through consequently located dies. In multi-stage drawing process like this, temperature rise in each pass affects the mechanical properties of final product such as bend, twist and tensile strength. In this paper, therefore, to estimate the wire temperature in multi-stage wire drawing process, wire temperature prediction method was mathematically proposed. Using this method, temperature rise at deformation zone as well as temperature drop between die exit and the next die inlet were calculated.

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Die Design for Shape Drawing to Improve the Dimensional Accuracy of a Hollow LM-Guide Rail (중공형 LM-Guide Rail의 치수정밀도 향상을 위한 형상인발 금형 설계)

  • Park, J.H.;Lee, K.H.;Kim, S.M.;Kim, H.J.;Kim, S.J.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.24 no.5
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    • pp.340-347
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    • 2015
  • Multi-pass shape drawing is used to manufacture long products of arbitrary cross-sectional shapes. This process allows smooth surface finishes and closely controlled dimensions of the cross-sectional shape. Tube shape drawing for hollow type products provides material savings and weight reduction. The intermediate die shapes are very important in multi-pass tube shape drawing. In the current paper, the design method for the intermediate dies in a tube shape drawing process is developed using a die offset for corner filling (DOCF) method. Underfill defects are related to the radial velocity distribution of each divided section in the deformation zone. The developed intermediate die shape design was applied to the two-pass tube shape drawing with fixed mandrel for manufacturing a hollow linear motion (LM) guide rail. The proposed design method led to uniform and steady metal flow at each divided section. FE-simulations and experiments were conducted to validate the effectiveness of the proposed method in multi-pass tube shape drawing process.

Dieless Wire Drawing by Enforced Necking Method (강제 네킹에 의한 금속 와이어 인발)

  • Huh, You;Kim, Seung-Hoon;Kim, Ihn-Seok;Paik, Young-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.7 s.196
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    • pp.98-105
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    • 2007
  • In modern industries, materials are required that possess multi-functional properties and at the same time flexibility in their shapes with structural stability. The major technology realizing this requirement consists of thinning metal wires and laying them with stable contact nodes. This research has dealt with a new method to manufacture thin wires by drawing without applying dies, but with introducing enforced necking, which enables to process multi-ends. Based on the new method, the process dynamics was modelled and its steady-state characteristics were analyzed. Results showed that the profiles of the material velocity in the drawing zone increased with a downward convex shape, while the cross-sectional area decreased with the shape of upward convex. The microwave heating turned out to be effective in wire drawing, but dependent on the input feeding direction. The variation in the diameters of the drawn wires was negatively affected by increasing the drawing ratio.

Applying of Indicators for Landscape Planning in Building Lots Development District around Urban Fringe (도시근교 택지개발지역의 경관계획지표 적용방안)

  • Kim, Yong-Soo;Park, Chan-Yong
    • Journal of Korean Society of Rural Planning
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    • v.13 no.3
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    • pp.51-60
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    • 2007
  • In terms of the indicators by the type for the landscape plan per the district nit, geographic ecology indicators were the items such as water, water system, topography and climate, while biological ecology indicators were the items such as green zone size, green zone ratio, biotope size and distribution. The sensory and visual indicators were the items such as view point, view axis and skyline, and the accessibility indicator items for the green zone were applied as the socially used indicators. As for the application method according to each indicator, the water or water system was expressed and applied through the slopes and elevation topographic analysis drawings, the climate was expressed and applied through the main direction of the wind and the cold wind pass alley drawings. As for the green zone size and green zone ratio, the land use according to the status and housing area development was compared to present the measured figures. In case of the biotop size and the distribution item, the range was limited to the preparation of the biotope drawings for the focused preservation. As for the view point and view axis, the view point was selected according to the view point to prepare and apply the view analysis drawing in which the view area to be preserved is analyzed. As for the skyline, its landscape photo was composed with the housing area shape, and then skyline photography was applied as the plan in order to propose and consider the various shapes of the skyline. As for the accessibility to the peen zone, the network drawing was drawn to reflect the users' accessibility and continuity of the green zone formed and preserved according to the land use plan and then the drawing was prepared and proposed as the applicable plan.

An Experimental Study on Fatigue Behavior in Welded SM45C Steel Rod (SM45C 환봉 용접재의 피로거동에 관한 실험적 연구)

  • Lee, Yong-Bok;Jung, Jae-Keun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.6
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    • pp.519-525
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    • 2008
  • For this study, SM45C steel rods using generally for power transmission shafts and machine components was selected and welded by butt-GMAW method. And then it was studied about estimation of fatigue strength and the region of infinite life by Haigh diagram using Goodman's equation. Fatigue strength in weld zone presents highly in order of the boundary between deposited metal zone and heat affected zone, deposited metal zone, heat affected zone. This result agrees with distribution of hardness in weld zone. Fatigue strength in base metal zone presents highly compared with weld zone in low cycles between $10^4$ cycles and $10^6$cycles, but it presents the lowest fatigue strength on the order of heat affected zone in the vicinity of $10^6$cycles. It is the result that the first high compressive residual stress distributed by drawing process of the steel rods is released and the base metal is softened by alternating stresses. The region of infinite life by Haigh diagram presents highly in order of the boundary between deposited metal zone and heat affected zone, deposited metal zone, heat affected zone. From this results, it is demanded that the stress for safety design of machine components using SM45C butt-welded steel rods must be selected in the region of the lowest infinite life of heat affected zone.

Characterization of DBSA and Mixed Dopant Doped Stretchable Polypyrrole Films by Electrochemical Method (전기화학적 방법에 의한 DBSA와 혼합도판트로 도핑된 연신성 폴리피롤 필름의 특성)

  • Jang, Kwan-Sik;Moon, Bong-Jin;Oh, Eung-Ju;Hong, Jang-Hoo
    • Journal of the Korean Electrochemical Society
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    • v.6 no.2
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    • pp.134-140
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    • 2003
  • Stretchable Polypyrrole films(Ppy-DBSA, Ppy-mixed dopants) using functionalized doping agents dodecyl-benzensulfonic acid (DBSA) and mixed dopants{DBSA with $LIClO_4$, NSA (2-naphthalenesulfonic acid), DEHSA [di(2-ethylhexyl)sulfosuccinic acid]}, were synthesized by electrochemical method. Electrochemically prepared Polypyrrole films were stretch-oriented $(L/L_0=1.0-2.5)$ by a Bone drawing method and their electrical conductivities were measured. As the drawing ratio was increased, the electrical conductivities were increased. This results might be due to the increase in crystallinity through the incresase in draw ratio. The results of temperature dependence of electrical conductivity showed that power raw $(L/L_0=1.0-2.5)$ gave the best fit to the data for stretched Ppy-DBSA and Ppy-mixed dopants films.

Development of Wire Temperature Prediction Method in a Continuous Dry Wire Drawing Process Using the High Carbon Steel (고탄소강의 연속 건식 신선 공정에서 선재의 온도 예측 기법 개발)

  • Kim, Yeong-Sik;Kim, Dong-Hwan;Kim, Byeong-Min;Kim, Min-An;Park, Yong-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.2
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    • pp.330-337
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    • 2001
  • Wire drawing process of the high carbon steel with a high speed is usually conducted at room temperature using a number of passes or reductions through consequently located dies. In multi-stage drawing process, temperature rise in each pass affects the mechanical properties of final product such as bend, twist and tensile strength. Also, this temperature rise during the deformation is the reason that the wire in drawing process is broken by the embrittlement due to rapid strain aging effect. This paper presents the estimation of the wire temperature for the multi-stage wire drawing process. Using the proposed calculation method of wire temperature, temperature rise at deformation zone as well as temperature drop in block considering the heat transfer between the block and wire were calculated. As these calculated wire temperatures were applied to the real industrial fields, it was known that the calculated results were in a good agreement with the measured wire temperature.