Dieless Wire Drawing by Enforced Necking Method

강제 네킹에 의한 금속 와이어 인발

  • 허유 (경희대학교 기계.산업시스템 공학부) ;
  • 김승훈 (경희대학교 대학원 섬유공학과) ;
  • 김인석 (경희대학교 전자정보학부) ;
  • 백영남 (경희대학교 기계.산업시스템 공학부)
  • Published : 2007.07.01

Abstract

In modern industries, materials are required that possess multi-functional properties and at the same time flexibility in their shapes with structural stability. The major technology realizing this requirement consists of thinning metal wires and laying them with stable contact nodes. This research has dealt with a new method to manufacture thin wires by drawing without applying dies, but with introducing enforced necking, which enables to process multi-ends. Based on the new method, the process dynamics was modelled and its steady-state characteristics were analyzed. Results showed that the profiles of the material velocity in the drawing zone increased with a downward convex shape, while the cross-sectional area decreased with the shape of upward convex. The microwave heating turned out to be effective in wire drawing, but dependent on the input feeding direction. The variation in the diameters of the drawn wires was negatively affected by increasing the drawing ratio.

Keywords

References

  1. Hanada, E., Takano, K., Matsumura, K., Hoshino, Y., Nishimura, T., Hyoudou, K., Watanabe, Y. and Nose, Y., 'Electromagnetic Attenuation with Stainless-steel Fiber Mesh,' IEEE EMC Society Newsletter. The Winter 2003 Issue, pp. 21-26, 2003
  2. Huh, Y., Kim, M. H., Kim, I. S. and Paik, Y. N., 'Electronic Shielding Effectiveness of the Structure with Long -shape Aperture,' Proceedings of KSPE spring conference 2003, 03S192, 2003
  3. Persson, L. and Enghag, P., 'Basic principles of wire drawing,' Wire Ind.(UK), Vol. 63, No. 10, pp. 727-733, 1996
  4. Kim, T. H., Kim, B. M. and Choi, J. C., 'Prediction of die wear in the wire drawing process,' J. of Materials Processing Technology, Vol. 65, No. 1/3, pp. 11-17, 1997 https://doi.org/10.1016/S0924-0136(96)02235-2
  5. Yoshida, A. and Nakamura, T., 'Developments in diamond wire drawing dies,' Wire Ind.(UK), Vol. 66(781), No. 1, pp. 37-44, 1999
  6. Lo, S. W. and Lu, Y. H., 'Wire drawing dies with prescribed variations of strain rate,' J. of Materials Processing Technology, Vol. 123, No. 2, pp. 212-218, 2002 https://doi.org/10.1016/S0924-0136(02)00033-X
  7. Enghag, P. and Persson, L., 'An overview of wire-drawing dies and die-working technology,' Wire Ind.(UK), Vol. 66(783), No. 3, pp. 197-205, 1999
  8. Hillery, M. T. and McCabe, V. J., 'Wire drawing at elevated temperatures using different die materials and lubricants,' J. of Materials Processing Technology, Vol. 55, No. 2, pp. 53-57, 1995 https://doi.org/10.1016/0924-0136(95)01784-4
  9. Hashmi, M. S. J., Symmons, G. R. and Parvinmehr, H., 'A novel technique of wire drawing,' J. of Mech. Eng. Sci., Vol. 24, No. 1, pp. 1-4, 1982 https://doi.org/10.1243/JMES_JOUR_1982_024_003_02
  10. Li, Y., Quick, N. R. and Kar, A., 'Dieless laser drawing of fine metal wires,' J. of Materials Processing Technology, Vol. 123, No. 3, pp. 451-458, 2002 https://doi.org/10.1016/S0924-0136(02)00110-3
  11. Kawaguchi, Y., Katsube, K., Murahashi, M. and Yamada, Y., 'Applications of dieless drawing to Ti-Ni wire drawing and tapered steel wire manufacturing,' Wire J. Int., Vol. 24, No. 12, pp. 53-58, 1991
  12. Tiernan, P. and Hillery, M. T., 'An investigation of the dieless drawing method for the production of mild steel wire,' Wire J. Int., Vol. 32, No. 12, pp. 94-100, 1999
  13. Liu, X., Wang, L. and Zhang, L., 'Modeling of damage on materials during hot deformation based on the Zener-Hollomen parameter,' RARE METALS, Vol. 23, No. 1, pp. 88-92, 2004