• Title/Summary/Keyword: wire bending

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Torsional moment of orthodontic wires (교정용 와이어의 비틀림 모멘트)

  • Choy, Kwangchul;Kim, Kyung-Ho;Park, Young-Chel;Kang, Chang-Soo
    • The korean journal of orthodontics
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    • v.30 no.4 s.81
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    • pp.467-473
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    • 2000
  • As a rectangular wire Is inserted into edgewise brackets the wire exerts a force system three-dimensionally. The force system may include bending force in first and second orders and a torsional force in third order Analytical and experimental studies on bending force have been Introduced, but information about torsion is still lack. The purpose of this study was to estimate the torsional moment in the force system of rectangular arch wires through theoretical and experimental studies. Wires most frequently used for third order control were selected as study materials. Cross sections of 0.016x0.022, 0.017x0.025, 0.019x0.025 inch rectangular wires in foot different materials such as stainless steel(Ormco), TMA(Ormco), NiTi(Ormco), and braided stainless steel (DentaFlex, Dentaurum) were used. The torque/twist rate of each test material was calculated using the torsion formula. Torque/twist rate, yield torsional moment, and ultimate torsional moment were measured with a torque gauge. The torsion formula assesses that the torque/twist rate (T/$\theta$) is proportional to the characteristics of material (G) and cross section (J), and is inversely proportional to the length of wire (L). Most experimental results corresponded with the formula. The relative stiffness was calculated for reference to a logical sequence of wire changes.

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Change of physical properties after diameter increase by electroplating of orthodontic rectangular stainless steel wire (전기도금을 이용한 스테인레스 스틸 각형 선재의 굵기 증가 후 물성 변화)

  • Lee, Jeong-Seok;Lee, Ki-Heon;Hwang, Hyeon-Shik
    • The korean journal of orthodontics
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    • v.33 no.2 s.97
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    • pp.131-140
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    • 2003
  • The purpose of this study was to evaluate clinical applications of electroplating method through investigation of the physical properties of orthodontic rectangular wires according to varying their cross section. For the study, it was accomplished to electroplate the 0.016-inched orthodontic rectangular stainless steel wire. The cross section of stainless steel orthodontic rectangular wire increased from $0.016{\times}0.016inch\;to\;0.017{times}0.017inch$ by electroplating. The wire was heat treated to improve an adhesion between the wire and electroplated metal. h three-point bending test and torsion test were conducted in order to compare physical properties among three wire groups; $0.016{\times}0.016wires(group 016),\; electroplated\;0.016{\times}0.016wires(group\;016P)\;and\;0.017{\times}0.017$ wires (group 017). Through the investigations of each wire group, following results were obtained 1. At three-point bending test, the group Ol6P showed higher tendency in the degree of stiffness, yield strength and ultimate tensile strength than the group 016. Stiffness and ultimate tensile strength showed statistically significant differences between two groups at three-point bending test (p<0.05). 2. Stiffness, yield strength, and ultimate tensile strength of the group 016P showed lower tendency than those of the group 017 Stiffness showed statistically significant differences between two groups at three-point bending test (p<0.05). 3. Torque/twist rate, yield torsional moment, and ultimate torsional moment of the group 016P showed higher tendency than those of the group 016. All measurements showed statistically significant differences between two groups alter torsion test (p<0.05). 4. Torque/twist rate, yield torsional moment, and ultimate torsional moment of the group 0166P showed lower tendency than those of the group 017. Yield torsional moment, and ultimate torsional moment showed statistically significant differences between two groups after torsion test (p<0.05).

Bending Fatigue Life Evaluation of Pure Copper and Copper Alloy Contact Wire (동 전차선(Cu) 및 동합금 전차선(CuSn)의 굽힘피로 수명 평가)

  • Kim, Yongseok;Li, Haochuang;Kang, Minsung;Koo, Jae-Mean;Seok, Chang-Sung;Lee, Kiwon;Kwon, Sam-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.12
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    • pp.1346-1350
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    • 2012
  • Contact wire is one of the most important components supplying electricity to railroad cars. At the beginning of the research on contact wire, wear problem caused by friction between contact wire and pantograph was considered even more important issue for the failure of contact wire. However, since several fatigue fractures were reported from Shinkansen in Japan, fatigue fracture has become another important issue for the failure of contact wire. Despite of its importance, standard of the fatigue test of contact wire has not been established yet. Thus, fatigue characteristics of contact wire is very difficult issue to evaluate quantitatively. Hence, in this study, test method simulating operating conditions of contact wire by Minsung Kang and etc. is used to evaluate the fatigue characteristics of copper alloy contact wire. Also, test results is compared with the result of Minsung Kang's research on pure copper contact wire.

The Technology for Reducing Abnomal Grain Growth in 3- Roll Type Wire Rod Rolling (3-Roll 선재압연에서의 결정립조대화 방지기술)

  • 임규환;김병홍;김기환;권정석
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.163-171
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    • 1999
  • The abnormal grain coarsening in wire rolling induces detrimental defects, such as jagged size tolorance, severe bending after heat treatments and drawing troubles, in the following secondary processes. Neishi et al observed that there is a band type region where grain coarsenting occurs in the plastic strain vs. deformation temperature plot. Based on the finding, we have investigate whether grain sizes and ferrite volume fractions are correlation to deformation strain with three kinds of wire rod diameters as for the different average deformation conditions. The samples were chosen from the No.2 Wire Rod Mill of POSCO where 3-roll type of finishing mill stand are used. It was found in the present work that the grain size and ferrite volume fraction of the rolled and cooled microstructure were changed with rolling reduction and rolling temperature. Abnormally grown grains at various observed points were also found. To have homogeneously fine grains of microstructure from the No. 2 Wire Rod Mill, it will be easier to control finish rolling temperature at around 750$^{\circ}C$ rather than to find another rolling schedule.

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Soft Morphing Motion of Flytrap Robot Using Bending Propagating Actuation (밴딩 전파 구동을 이용한 파리지옥 로봇의 소프트 모핑 동작)

  • Kim, Seung-Won;Koh, Je-Sung;Cho, Maeng-Hyo;Cho, Kyu-Jin
    • Journal of Institute of Control, Robotics and Systems
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    • v.18 no.3
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    • pp.168-174
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    • 2012
  • This paper presents a bending propagating actuation using SMA (Shape Memory Alloy) spring for an effective shape transition of a flytrap-inspired soft morphing structure. The flytrap-inspired soft morphing structure is made from unsymmetric CFRP (Carbon Fiber Reinforced Prepreg) structure which shows bi-stability and snap-through phenomenon. For a thin and large curved bistable CFRP structure, SMA spring is more acceptable than SMA wire and piezoelectric actuator which used in previous investigations. A bending propagating actuation is proposed which can induce snap-through of the bi-stable CFRP structure effectively. From this research, effective shape transition of soft morphing structure is possible.

Studies on Precision Bending of Motor Spring (모터스프링의 정밀 벤딩 성형에 관한 연구)

  • Park, S.J.;Lee, S.G.;Kim, D.H.
    • Transactions of Materials Processing
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    • v.25 no.6
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    • pp.366-372
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    • 2016
  • Recently, the amount of spring usage is on the increase in the automotive and aircraft parts industries as well as home appliances. Manufacture of spring reflects a need for diversification, mass production and high precision. Therefore it is very important to know the bending method and forming technique according to the shape of spring. In this study, to find the optimal bending method for the motor spring, the FE-simulation was executed using orthogonal array. The design parameters are wire length, length of vibration and feed rate. Then, the optimal combination of design parameters was suggested using ANN technique.

Analysis of force system developed by continuous straight archwire (Continuous straight archwire에 의하여 발생하는 force system의 분석)

  • Choy, Kwanchul;Sohn, Hwa Byung
    • The korean journal of orthodontics
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    • v.26 no.3
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    • pp.281-290
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    • 1996
  • Determination of force system and prediction of side effects from unbent straight wire engaged in edgewise bracket is clinically very difficult because it is statically indeterminate system. This study is to develop a linear beam theory that explains the force system for straight wire engaged in edgewise bracket regardless of geometry(a/b), material, cross section of wire, and interbracket distance. 1. Formula for force system of bilateral fixed end beam was derived. 2. It is possible to calculate force system of each tooth engaged in continuous straight wire. 3. The possibility and location of permanent deformation can be predicted.

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Development of Analysis Method and Experimental Equipment for Fatigue Durability of Automotive Wire Harness System (자동차 와이어 하네스 피로내구 해석 방법론 및 시험기기 개발)

  • Lee, Heung-Shik
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.26 no.3
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    • pp.199-205
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    • 2013
  • In this study, the methodology for the fatigue life prediction using finite element method(FEM) in wire, bundle and assembly level of the wire harness system and the development of the fatigue life test machine for the numerical analysis are investigated. To obtain stress-life(S-N) histories of the componential wires of the system, five kinds of wires are prepared and applied to the repeated bending motion using developed fatigue life test equipment. Equivalent model of the wire from the rule of mixtures theory is used for the material modeling of sheath and wire core combination. Contact conditions among the wires, taping conditions are established through the bundle level test and numerical bundle analysis. Wire and bundle level results are adopted for the assembly level analysis. For the assembly level analysis, real wire harness system including bundle and grommet is numerically modeled and applied contact condition between wires with real opening motion. The fatigue life more than 700,000 cycles of the assembly is obtained from the FEM, and it is confirmed that the result has good agreement with the experimental result.

An Experimental Study on the Flexural Behavior of One-Way Concrete Slabs Using the Restorative Mortar and Crimped Wire Mesh (크림프 철망 및 단면복구 보수 모르타르를 사용한 일방향 슬래브의 휨 거동에 관한 실험적 연구)

  • Lee, Mun-Hwan;Song, Tae-Hyeob
    • Journal of the Korea Concrete Institute
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    • v.19 no.5
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    • pp.569-575
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    • 2007
  • The repair of concrete surfaces does not normally take into account structural tolerance for longer service lift and better capabilities of concrete structures. In particular, the repair of surface spelling completes as mortar is applied, which does not display additional structural performances. The use of crimped wire mesh for better construction and fracture resistance, however, expects to have some reinforcement effects. Particularly, it is also expected that the repair of bottom part in structures built between bridges like irrigation structures results in the increase of flexural resistance. Therefore, this study is intended to perform the repair using crimp wire mesh and examine strength depending on the repair section and depth. For this, a slab with 150 mm in depth, 3,000 mm in length and 600 mm in width and total 8 objects to experiment such as upper part, upper whole, bottom part, bottom whole and crimp wire mesh reinforced are manufactured to perform flexural performance. The results of the analysis show that yield strength and failure load increase as the depth of repair materials in the experiment reinforced with crimp wire mesh get bigger. In the same condition, repair of bottom part is able to increase internal force of bending force. Besides, the results show that partial repair of structures under bending force cannot produce flexural performance. Consequently, the repair method with crimp wire mesh results in the increase of flexural resistance.

Behavior of Multiple Vinyl House Frames Reinforced by Steel Wire (강선으로 보강된 연동형 비닐하우스 골조의 구조거동)

  • Jung, Dong Jo;Kim, Jin;Seo, Yun Soo
    • Journal of the Korean Institute of Rural Architecture
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    • v.18 no.3
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    • pp.35-42
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    • 2016
  • For the reason of economy, farmers and structural engineers prefer the vinyl house frame members that have the lightest cross sections. Therefore, in order to reach this aim, rod bracing system is the best method for multiple vinyl house frames. In this study, wire rods (tension members) are used to be bracing members in multiple vinyl house frames. The effects of additional wire rods in the frames are investigated by the variations of the bending moments, axial forces, displacements and combined stresses in the main frames that are reinforced by different shapes of rod bracing system. Vinyl house frames are usually made by steel pipe members and collapsed by the excessive wind and snow loads. Two kinds of bracing models are used for wind and snow loads separately in this study. The effective bracing models for each load are finally figured out.