• 제목/요약/키워드: wet-ball-milling

검색결과 42건 처리시간 0.029초

기계적 합금화법으로 제조된 고온 수전해용 Ni/YSZ 전극의 미세구조 특성 (Microstructural Characteristics of Ni/YSZ Cermet for High Temperature Electrolysis by Mechanical Alloying)

  • 박근만;채의석;홍현선;추수태
    • 한국재료학회지
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    • 제14권10호
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    • pp.743-748
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    • 2004
  • Modified Ni/YSZ cermets for high temperature electrolysis were synthesized by the direct ball milling of Ni and YSZ powder. The ball milling was carried out in dry process and in ethanol with varying milling time. While the dry-milling decreased the average size from 65 to $80{\mu}m$, the wet-milling decreased the average size down to $10{\mu}m$. In addition, very fine particles less than $0.1{\mu}m$ were observed in the wet-milling condition. The subsequent process of cold-pressing and sintering at $900^{\circ}C$ for 2 h did not affect the particle size of dry-milled powder. The electrical conductivity of the dry-milled Ni/YSZ cermet showed the value of $5{\times}10^{2}\;S/cm$ and this value was increased to $1.4{\times}10^{4}\;S/cm$ after the sintering at $900^{\circ}C$ for 2 h.

고온 수전해 전극용 modified Ni/YSZ cermet 제조 및 전극특성 (Preparation and characteristics of modified Ni/YSZ cermet for high temperature electrolysis)

  • 채의석;박근만;홍현선;추수태;윤용승
    • 한국수소및신에너지학회논문집
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    • 제15권2호
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    • pp.98-107
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    • 2004
  • Modified Ni/YSZ cermets for high temperature electrolysis were synthesized by dry or wet mechanical alloying methods. The Ni/YSZ composit particle was directly fabricated from the ball milling of Ni and YSZ powder or obtained from the reduction of NiO/YSZ particle after the ball milling of NiO and YSZ. In the case of the NiO/YSZ composite particle, the dry milling increased the average particle size whereas the wet milling decreased the size. The dry milling showed that fine YSZ particles were distributed over large Ni surfaces while Ni and YSZ particles similar in size were well mixed in the wet milling method. These features were the same in the Ni/YSZ composite particle prepared from Ni and YSZ powders. The electrical conductivity of the wet-milled Ni/YSZ cermet showed the highest value of $2{\times}10^2S/cm$ among the specimens and this value was increased to $1.4\times10^4S/cm$ after the sintering at $900^\circ{C}$ for 1 h.

볼 밀링으로 제조된 리튬이온전지용 주석-흑연 복합체 음극재의 전기화학적 특성 (Electrochemical Properties of Ball-milled Tin-Graphite Composite Anode Materials for Lithium-Ion Battery)

  • 이태희;홍현아;조권구;김유영
    • 한국분말재료학회지
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    • 제28권6호
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    • pp.462-469
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    • 2021
  • Tin/graphite composites are prepared as anode materials for Li-ion batteries using a dry ball-milling process. The main experimental variables in this work are the ball milling time (0-8 h) and composition ratio (tin:graphite=5:95, 15:85, and 30:70 w/w) of graphite and tin powder. For comparison, a tin/graphite composite is prepared using wet ball milling. The morphology and structure of the different tin/graphite composites are investigated using X-ray diffraction, Raman spectroscopy, energy-dispersive X-ray spectroscopy, and scanning and transmission electron microscopy. The electrochemical properties of the samples are also examined. The optimal dry ball milling time for the uniform mixing of graphite and tin is 6 h in a graphite-30wt.%Sn sample. The electrode prepared from the composite that is dry-ball-milled for 6 h exhibits the best cycle performance (discharge capacity after 50th cycle: 308 mAh/g and capacity retention: 46%). The discharge capacity after the 50th cycle is approximately 112 mAh/g, higher than that when the electrode is composed of only graphite (196 mAh/g after 50th cycle). This result indicates that it is possible to manufacture a tin/graphite composite anode material that can effectively buffer the volume change that occurs during cycling, even using a simple dry ball-milling process.

건식 진동밀을 이용한 나트륨이온전지 양극활물질 합성 (Synthesis of cathode material for sodium ion batteries using dry vibration milling)

  • 이연우;김한준;강연희;김창삼
    • 한국결정성장학회지
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    • 제27권2호
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    • pp.70-74
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    • 2017
  • 건식 진동밀과 습식 볼밀로 출발원료를 혼합/분쇄하여 나트륨이온전지용 양극활물질인 $Na_{2/3}(Ni_{1/3}Mn_{2/3})O_2$를 합성하여 특성을 비교하였다. 건식 진동밀로 혼합/분쇄한 분말은 습식 볼밀한 분말보다 더 미세한 $1{\mu}m$ 이하의 입자였으며, $875{\sim}900^{\circ}C$에서 열처리 하였을 때 단일상을 얻을 수 있었다. 또한 전지 특성도 건식 진동밀을 사용한 분말이 습식 공정으로 합성한 분말보다 방전용량이 크고 방전 전위도 높게 나왔다.

Monitoring of Dry Cutting and Applications of Cutting Fluid for Ball End Milling

  • Tangjitsitcharoen, Somkiat;Rungruang, Channarong;Laiaddee, Duangta
    • Industrial Engineering and Management Systems
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    • 제9권3호
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    • pp.242-250
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    • 2010
  • For economical and environmental reasons, the aim of this research is hence to monitor the cutting conditions with the dry cutting, the wet cutting, and the mist cutting to obtain the proper cutting condition for the plain carbon steel with the ball end milling based on the consideration of the surface roughness of the machined parts, the life of the cutting tools, the use of the cutting fluids, the density of the particles of cutting fluids dispersed in the working area, and the cost of cutting. The experimentally obtained results of the relation between tool wear and surface roughness, the relation between tool wear and cutting force, and the relation between cutting force and surface roughness are correspondent with the same trend. The phenomena of surface roughness and tool wear can be explained by the in-process cutting forces. The models of the tool wear with the cutting conditions and the cutting times are proposed to estimate the tool cost for the different cooling strategies based on the experimental data using the multiple regression technique. The cutting cost is calculated from the costs of cutting tool and cutting fluid. The mist cutting gives the lowest cutting cost as compared to others. The experimentally obtained proper cutting condition is determined based on the experimental results referring to the criteria.

서브 마이크론급 구형 동분말의 볼 밀링을 통한 플레이크 동분말의 제조 (Fabrication of Cu Flakes by Ball Milling of Sub-micrometer Spherical Cu Particles)

  • 김지환;이종현
    • 마이크로전자및패키징학회지
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    • 제21권4호
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    • pp.133-137
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    • 2014
  • 직경 수 마이크론급의 Ag 코팅 Cu 플레이크를 제조하기 위한 선행공정으로 습식 화학적 합성법으로 제조된 서브마이크론급의 Cu 입자를 볼 밀링 공정을 통해 프레이크화 하였다. 입자들의 산화 및 응집을 막기 위해 볼 밀링 유체로는 에틸렌글리콜을 사용하였고, 에틸아세테이트 표면개질제도 첨가하였다. 용기의 회전수에 따른 실험 결과를 통해 회전수에 따른 회전 모드의 변화가 밀링 후 Cu 입자들의 평균적인 형상과 형상 균일도를 크게 변화시킴을 확인할 수 있었다. 또한 첨가한 지르코니아 볼의 직경 역시 Cu 입자들의 플레이크화 균일도를 결정하는 대표 공정변수임을 확인할 수 있었다. 그 결과 다소간의 응집체를 포함한 서브마이크론급의 Cu 입자를 사용했음에도 불구하고, 회전수, 표면개질제 첨가량, 그리고 지르코니아 볼의 직경 등의 대표 공정변수들을 최적화한 볼 밀링 공정을 통해 분산성이 우수한 수 마이크론급의 Cu 플레이크를 성공적으로 제조할 수 있었다.

Synthesis of Cathode Material-Nickel Sulfides by Mechanical Alloying for Sodium Batteries

  • Liu, Xiaojing;Ahn, Hyo-Jun;Ahn, In-Shup
    • 한국분말재료학회지
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    • 제19권3호
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    • pp.182-188
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    • 2012
  • In this study, fine cathode materials $Ni_3S_2$ and $NiS_2$ were synthesized using the simple, convenient process of mechanical alloying (MA). In order to improve the cell properties, wet milling processes were conducted using low-energy ball milling to decrease the mean particle size of both materials. The cells of Na/$Ni_3S_2$ and Na/$NiS_2$ show a high initial discharge capacity of 425 mAh/g and 577 mAh/g respectively using wet milled powder particles, which is much larger than commercial ones, providing some potential as new cathode materials for rechargeable sodium-ion batteries.

볼엔드밀을 이용한 고속가공에서 가공환경 변화에 따른 열특성 평가 (Evaluation of thermal characteristics by cutting environments in high speed ball end-milling)

  • 이채문
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.34-38
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    • 2000
  • The trend of cutting process today goes toward higher precision and higher efficiency. Many thermal/frictional troubles occur in high-speed machining of die and mold steels.In this paper, the thermal characteristics are evaluated in high sped ball end-milling of hardened steel(HRc42). Experimental work is performed on the effect of cutting environments on tool life and cutting temperature. Cutting environments involve dry, wet(20bar), compressed chilly air at -9$^{\circ}C$, compressed chilly air at -35$^{\circ}C$. The measuring technique of cutting temperature using implanted thermocouple is used. The cutting temperature is about 79$0^{\circ}C$, 35$0^{\circ}C$ and 54$0^{\circ}C$ in dry, wet and compressed chilly air at +9$^{\circ}C$, respectively. The tool life for compressed chilly air at -9$^{\circ}C$ is longer than all other cutting environments in experiment.

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NiCuZn Ferrite의 제조공정 제어 (제1보) - 습식 볼밀링에 의한 다성분 원료의 혼합 및 분쇄 공정의 고찰 (The Processing control of NiCuZn Ferrite (I) - Mixing and Size Reduction of Raw Materials by Wet Ball Milling.)

  • 류병환;김선희;최경숙;고재천
    • 한국자기학회지
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    • 제5권6호
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    • pp.928-936
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    • 1995
  • 원료$(NiO,\;CuO,\;ZnO,\;Fe_{2}O_{3})$를 사용하여 원하는 조성의 NiCuZn Ferrite 를 제조하기 위해서는, 가능한 고농도 원료슬러리를 균일 혼합 및 효율적인 분쇄를 하여야 한다. 본 연구에서는 습식 볼밀을 사용하여 혼합원료 입자들의 분산상태를 유지하며, 최적의 혼합 및 분쇄조건을 확립하고자 한다. 먼저 혼합원료의 분산특성을 조사한 후, 볼밀링시 사용하고자 하는 pH 영역을 결정하고, 이 때 사용 가능한 분산제를 선택하였다. 또한, 분산제의 양, 분쇄시간, 볼밀링 가능한 슬러리의 농도 등을 조사하였다. 혼합원료의 분산거동을 조사한 결과, 혼합 및 분쇄할 때 음이온성 고분자전해질(poly acrylic ammonium salt)이 적절한 분산제였으며, 분산제 양은 0.7 wt%가 적절하였다. 이 때 최적 볼밀링 시간은 18시간이었으며 볼밀링이 가능한 슬러리의 최대 농도는 약 55 vol%이었다. 혼합원료 30 vol%슬러리에 음이온성 고분자전해질을 0.7 wt% 첨가하여 18시간 볼밀링한 결과, 혼합원료의 평균입자경은 약 $0.54\mu\textrm{m}$, 비표면적은 $12.92m^{2}/cc$이었다. 이를 $700^{\circ}C$에서 3시간 동안 하소하면 단일상의 NiCuZn Ferrite가 얻어졌다.

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The Effect of Wet Milling on Transparency of Transparent Dielectric in PDP

  • Han, Sun-Mi;Park, Ji-Su;Hwang, Jong-Hee;Lim, Tae-Young;Kim, Kwang-Jin;Masaki, Takaki
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2004년도 Asia Display / IMID 04
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    • pp.558-560
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    • 2004
  • We report the effect of wet ball milling conditions on the transparency of glass frit. Generally, the particle size of glass frit decreased as the milling time increased. And the transparency of glass frit changed with the particle size variation. The transparency of glass frit A increased as the milling time increased. But, the transparency of glass frit B, containing high $B_2O_3$ decreased as the particle size decreased. It seems to be the result of chemical reaction with water and glass frit.

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