• Title/Summary/Keyword: welding technology

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Friction stir welding with back-bead to improve fatigue strength (이면비드를 가진 마찰교반용접에 대한 피로강도에 관한 연구)

  • Rajesh, S.R.;Yun, Byeong-Hyeon;Kim, Heung-Ju;Kim, Teuk-Gi;Cheon, Chang-Geun;Jang, Ung-Seong
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.17-19
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    • 2007
  • The fatigue experiments of friction stir welded Al-6061-T6 alloy with and with out back bead were performed to investigate the variation in fatigue strength and life of the Joint. It was found that there were always existed flaws at the roots of friction stir welds for the normal welding parameters and clamping conditions. In order to overcome this root flaws, friction stir welds with optimum back bead has been developed. The test results with root flaws and with back bead were compared. The fatigue life of weld with root flaws was 5-10 times shorter than that of the friction stir weld with back bead.

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Investigation on the Recent Research Trend in the Corrosion Behaviour of Stainless Steel Weldment

  • Kim, Hwan Tae;Kil, Sang Cheol;Hwang, Woon Suk
    • Corrosion Science and Technology
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    • v.10 no.3
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    • pp.77-79
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    • 2011
  • The research trend in the corrosion behaviour of stainless steel weldment has been reviewed. The welding technology plays an important role in the fabrication of structure such as chemical plant, power plant, because welding can influence various factors in the performance of plant and equipment. This has led to an increasing attention towards the corrosion behaviour of weldment which has been one of the major issues for both welding and corrosion research engineers. The aim of this paper is to give a short survey of the recent technical trends of welding and corrosion including the electrochemical corrosion, stress corrosion cracking, and corrosion fatigue in connection with the welding materials, welding process, and welding fabrication. This study covers the corrosion behaviour of stainless steel weldment collected from the COMPENDEX DB analysis of published papers, research subject and research institutes.

Welding Properties of 1000MPa Class High Strength Steel Sheets for Car Body Using Disk Laser (자동차용 1000MPa급 고장력 강판의 Disk 레이저용접 특성)

  • Seol, Hyun-Uk;Song, Mun-Jong;Lee, Kyu-Hyun;Lee, Mun-Yong;Kim, Sok-Won
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.5
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    • pp.8-12
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    • 2012
  • Application for laser welding have increased steadily in recent years due to its benefits such as high speed, high productivity and high density energy heat source. In this study, the influence of welding parameters was investigated on penetration characteristics, mechanical properties including formability test in disk laser welded 1000MPa class steels. A shielding gas was used and bead-on-plate test was performed with various welding speeds. The main welding test was performed by butt welding with various welding speeds at 2.5 kW laser power.

A Study on the Evaluation of Welding Fume Generated during Arc Welding (Arc 용접시 Fume 발생량 평가에 관한 연구)

  • 채현병;김정한;김희남
    • Journal of the Korean Society of Safety
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    • v.13 no.2
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    • pp.65-75
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    • 1998
  • The cases of welders illness by welding fume generated during arc welding are recently reported, which makes the legal regulation in the welding work place. Also, this situation makes the employers and welders be concerned about the welding fume seriously. At this point of time it is necessary that a standard testing method is developed as a fundamental tool for the evaluation of Fume Generation Rate(FGR) required for making progress in the development of low fume electrodes and welding process technology and also constructing the ventilation system in welding area. However, the current standard(KS D 0062) is only applicable to the manual covered electrode arc welding. In this study the evaluation procedure for the FGR is established by developing the fume collection chamber which can be applicable to semiautomatic and automatic arc welding as well as manual arc welding. This evaluation system and procedure can be used as a tool not only to develop the low fume welding electrode and welding process technology but also to construct the equipment controlling the welding workshop atmosphere.

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Influence of the Groove Angle on Arc Characteristics in Pulsed GMA Weaving Welding (펄스 GMA 위빙 용접에서 그루브형상에 따른 아크특성에 관한 연구)

  • Choi, Kwang-Deok;Cho, Won-Ik;Kim, Cheol-Hee;Na, Suck-Joo
    • Journal of Welding and Joining
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    • v.27 no.4
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    • pp.67-72
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    • 2009
  • In this paper, arc characteristics of V groove joints using pulsed GMA welding were found out. The bevel angles of $22.5^{\circ}$ and $30.0^{\circ}$ were chose to make the V groove configuration with the groove angles of $45^{\circ}$ and $60.0^{\circ}$, respectively. In the experiment, the arc current waveform measurement and the high speed photography were taken to investigate the arc characteristics for a single-beveled asymmetric workpiece. Consequently, the welding current was changed abnormally around the edge of groove. As the arc moved close to the groove face, the welding current was increased rapidly because the welding arc was affected by the inclined surface. Also the welding current waveforms were measured for the double-sided symmetric workpiece to verify the previous measurements for the single-beveled workpiece, and similar current waveforms were found.

The Porosity Control Technology of Lap Joint Welding Using Continuous Wave Nd:YAG Laser of the Low Carbon Steel SS41 (저탄소강 SS41 연속파형 Nd:YAG 레이저 겹치기 용접의 기공제어 기술)

  • Lee, Ka Ram;Hwang, Chan Youn;Yang, Yun Seok;Park, Eun Kyeong;Yoo, Young Tae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.4
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    • pp.665-672
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    • 2013
  • With the development of advanced processing technology, laser processing systems, which require high-quality precision processing, have attracted considerable attention. Although laser equipment is expensive, it enables quick processing and less deformation of materials. This technology is often applied to secondary batteries, which has thus farinvolved the use of argon tungsten inert gas (TIG) welding. However, the welding characteristics of argon TIG welding are not yet good, and a laser is used for welding to address this problem. In this study, lap-joint welding was conducted, and the desired welding characteristics were obtained when the laser power was 1800W and the laser beam travel speed was 1.8 m/min. Lap-joint welding was conducted on Ni-coated SS41. Two cases were compared. No pores were observed in the Ni-coated SS41 lap-joint welding part, and cracks appeared from the lap-joints. Moreover, the pole rod and tap were welded together in a T-joint form to improve the output of the secondary battery. T-joint laser welding showed better welding characteristics than TIG welding.

DISTRIBUTIONS OF RESIDUAL STRESSES IN DIFFUSION BONDING OF DISSIMILAR MATERIALS TIAL TO STEEL 40CR

  • Peng, He;Jicai, Feng;Yiyu, Qian;Jiecai, Han
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.785-790
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    • 2002
  • Distributions of residual stress in diffusion bonding of dissimilar materials intermetallics TiAl to steel 40Cr were simulated by FEM calculation. Results showed that destructive residual stresses presented in the minute area adjacent to bond-line of the base material with smaller coefficient of thermal expansion. Reducing bonding temperature and diminishing bonding time are in favor of the mollification of interface tresses.

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High efficient welding technology of the offshore wind power plants (해상풍력 발전설비의 고능률 용접기술)

  • Kim, Youngsik;Kil, Sangcheol
    • Journal of Welding and Joining
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    • v.33 no.3
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    • pp.4-11
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    • 2015
  • The offshore wind power plants are watched as a new market to accomplish the needed energy, bringing technical and economical challenges. Advanced countries in the field of wind industry are now appling the 600 MPa, 150~200 mm thick high strength steel to offshore wind power plants. Moreover, the high efficient welding methods which is weldable ultra tick high strength steel with 1 pass welding are developed and applied in manufacturing the offshore wind tower. This article deals with the present world wide status of offshore power plants and the tendency of the development of high efficient welding technology for constructing the offshore wind tower. This article intends to offer the materials for development and raising of the domestic offshore wind power technology.

Technology on Arc Welding Machine of Aluminum by Digital Control (디지털 제어를 이용한 알루미늄 아크 용접기의 기술현황)

  • Lee, Chang-Je;Kim, Yu-Chan;Kim, Jong-Do
    • Journal of Welding and Joining
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    • v.31 no.1
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    • pp.26-32
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    • 2013
  • Recently, welding technology of nonferrous metals which were difficult to implement by arc welder has become available through digitalization of arc welding machine. Among them, the welding quality improvement of aluminum welding is very noticeable. These results increase the arc stability by controlling arc current and voltage waveform precisely, and control wire feed speed by synchronizing with arc current which the feed rate of filler wire is controlled by a precise motor control of servomotor and not by a simple constant speed feeding. Not only through the hardware digitalization of arc welding machine but also through advance of software of arc welding, it became possible to implement a certain level of welding quality by a simple operation. These led to CMT welding process implementation which requires low heat input than current arc welding and highly increased the applicability of the aluminum welding.