• Title/Summary/Keyword: waterborne polyurethane

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Preparation of Waterborne Polyurethane Coating Solutions with Antistatic Property from Alkali Metal Salts (알카리 금속염으로부터 대전방지용 수분산 폴리우레탄 코팅용액 제조)

  • Hong, Min Gi;Kim, Byung Suk;Lee, Yong Woon;Song, Ki Chang
    • Korean Chemical Engineering Research
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    • v.50 no.3
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    • pp.427-434
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    • 2012
  • Waterborne polyurethane dispersions (PUD) were synthesized from poly (carbonate diol), isophrone diisocyanate and dimethylol propionic acid at different NCO/OH molar ratios. Subsequently, the PUD was mixed with different types of alkali metal salts ($LiClO_4$, $NaClO_4$, and $KClO_4$) to prepare antistatic waterborne polyurethane coating solutions. Effects of the types and amounts of alkali metal salts were investigated on the surface resistances of the resulting coating films. The surface resistances of coating films were decreased with increasing the amounts of alkali metal salts added in the PUD. The coating films prepared with the same amount of alkali metal salts showed increased ionic conductivity with the order of $LiClO_4$ > $NaClO_4$ > $KClO_4$. Also, the surface resistances of coating films were increased with increasing the molar ratios of NCO/OH in the PUD.

Study on Physical Properties of Waterborne Polyurethane and Carbon Nanofiber Composites (수분산 폴리우레탄 및 탄소나노섬유 복합체의 물리적 특성)

  • Lim, Suk-Dae;Ko, Sang-Choel;Kwac, Lee-Ku
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.11
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    • pp.24-29
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    • 2021
  • In this study, the electrical and mechanical properties of carbon polymer composites, which have been gradually increasing in use in various fields, were investigated, and environment-friendly carbon nanofiber/waterborne polyurethane composites were prepared. Carbon nanofibers (diameter = approximately 100-300 mm) were synthesized using a relatively simple CVD process, obtaining a carbon material for application in ultrathin planar heating films and EMP shielding films in the future. The carbon nanofiber was dispersed, and mixed with water-dispersible polyurethane using a dispersing aid. According to the carbon nanofiber mass ratio, 20%-60% polyurethane/carbon nanofiber composites were manufactured. At a concentration of approximately 20%, the percolation threshold was determined, and at a concentration of approximately 50%, an electrical conductivity greater than 0.1 S/cm was determined. Moreover, a sample having a concentration of up to 60% was evaluated to further understand the mechanical properties. It was observed that as the concentration of the carbon nanofibers increased, the elongation decreased.

Preparation and Properties of Waterborne Polyurethane-Urea/Poly(vinyl alcohol) Blends for High Water Vapor Permeable Coating Materials

  • Yun, Jong-Kook;Yoo, Hye-Jin;Kim, Han-Do
    • Macromolecular Research
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    • v.15 no.1
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    • pp.22-30
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    • 2007
  • High water vapor permeable coating materials were prepared by blending aqueous poly(vinyl alcohol) (PVA) solution with waterborne polyurethane-urea (WBPU) dispersions synthesized by prepolymer mixing process. Stable WBPU/PVA dispersions were achieved at PVA content below 30 wt%. As the water soluble polymer PVA content increased, the number and density of total micro-pores (tunnel-like/isolated micro-pores) formed after the dissolution of PVA in water increased, and the water vapor permeability of coated Nylon fabric also increased significantly. Using WBPU/water soluble polymer PVA blends as a coating material and then dissolving PVA in water was confirmed to be an effective method to obtain prominent breathable fabrics.

Properties of Waterborne Polyurethane/Nanosilica Composite

  • Kim, Byung-Kyu;Seo, Jang-Won;Jeong, Han-Mo
    • Macromolecular Research
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    • v.11 no.3
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    • pp.198-201
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    • 2003
  • Aqueous emulsion of polyurethane (PU) ionomers were reinforced with hydrophobic nanosilica to give composites. The aqueous emulsion was stable and the particle size increased as the content of hydrophobic nanosilica was increased. The reinforcing effect of nanosilica in mechanical properties of these composites were examined by dynamic mechanical and tensile tests, and the Shore A hardness was measured. Enhanced thermal and water resistance and marginal reduction in transparency of these composites were observed compared with pristine polymer. These results were similar with those of our previous studies on waterborne PU/organoclay nanocomposites.

Effect of Polyisocyanate Hardener on Waterborne Polyurethane Adhesive Containing Different Amounts of Ionic Groups

  • Rahman Mohammad Mizanur;Kim Han-Do
    • Macromolecular Research
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    • v.14 no.6
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    • pp.634-639
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    • 2006
  • Waterborne polyurethane (WBPU) adhesive with varying amounts of dimethylol propionic acid (DMPA) was synthesized by prepolymer process and blended with polyisocyanate hardener. The mean particle size of the WBPU dispersion decreased with increasing DMPA content. $^1H$ NMR spectroscopy confirmed the formation of allophanate bonds and biuret bonds due to the reaction of hardener NCO with urethane/urea groups. The optimum NCO content with the greatest adhesive strength was dependent on the total content of urethane/urea groups in the WBPU molecules. The optimum NCO content increased with increasing number of urethane groups (DMPA content). The adhesion strength of WBPU adhesives was maximized at a molar ratio of hardener NCO to urethane/urea of about 0.28.

Synthesis and Properties of Waterborne Polyurethane Using Epoxy Group (WPUE) (Epoxy를 사용한 수분산 폴리우레탄의 합성 및 물성)

  • Park, Ji-Yeon;Jeong, Boo-Young;Cheon, Jung-Mi;Ha, Chang-Sik;Chun, Jae-Hwan
    • Journal of Adhesion and Interface
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    • v.16 no.1
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    • pp.22-28
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    • 2015
  • In this study, Waterborne polyurethanes (WPU) using Epoxy group were synthesized with polyester polyol, epoxy resin, 4,4-dicyclohexylmethane diisocyanate ($H_{12}MDI$), dimethylol propionic acid (DMPA) to improve the hydrolysis resistance and adhesion. In addition, the properties of the synthesized waterborne polyurethane was evaluated through DSC, UTM, adhesion strength. Tg of the synthesized waterborne polyurethane is shown in the vicinity of $-50^{\circ}C$. Tg were increased with as epoxy resin contents increased. The tensile strength was increased as the content of epoxy resin increases, elongation was decreased. Optimum adhesion and hydrolysis-resistance strength were obtained when polyol : epoxy ratio was 99 : 1.

Effects of Physical Properties on Waterborne Polyurethane with Poly(tetramethylene glycol) (PTMG) and Polycaprolactone (PCL) Contents (폴리(테트라메틸렌 글리콜)(PTMG)/폴리카프로락톤)(PCL) 폴리올의 혼합비가 수분산계 폴리우레탄의 물성에 미치는 영향)

  • Yang, Yun-Kyu;Kwak, Noh-Seok;Hwang, Taek-Sung
    • Polymer(Korea)
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    • v.29 no.1
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    • pp.81-86
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    • 2005
  • In this study, waterborne polyurethanes were synthesized with poly(tetramethylene glycol) (PTMG), polycarprolactone PCL), dimethylol propionic acid (DMPA) and different molar ratio of chain extender. Particle size, polydispersity, thermal and mechanical properties of waterborne polyurethane were investigated. The particle size of waterborne polyurethane was in the range of 5∼200 nm and decreased with increasing the amounts of PCL and chain extender. Glass transition temperatures ($T_g$) were in the range of -70∼-45 ${\circ}C$ and increased with as PCL and chian extender (ED) contents increased. The $T_g$ of polyurethane prepared from the mixture showed similar trends as compared with those of in the same values of synthetic polyurethane using PTMG or PCL, respectively. Also, mechanical properties of mixed polyols (PTMG and PCL) were lower than those of PTMG and PCL, respectively.

Effect of NCO/OH Ratio and Chain Extender Content on Properties of Polycarbonate Diol-based Waterborne Polyurethane

  • Kim, Eun-jin;Kwon, Yong Rok;Chang, Young-Wook;Kim, Dong Hyun
    • Elastomers and Composites
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    • v.57 no.1
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    • pp.13-19
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    • 2022
  • Polycarbonate diol-based waterborne polyurethane (WPU) was prepared by prepolymer mixing process. The prepolymer mixture contained the polycarbonate diol, isophorone diisocyanate (IPDI), dimethylol propionic acid, triethylamine, and ethylenediamine (EDA). The NCO/OH ratio in the prepolymer was adjusted by controlling the molar ratio of IPDI, and its effects on the properties of WPU were studied. The structure of WPU was characterized by fourier transform infrared spectroscopy. The average particle size increased and viscosity decreased with increasing NCO/OH ratio and EDA content in WPU. The reduced phase separation between soft and hard segments increased glass transition temperature. The reduction in the thermal decomposition temperature could be attributed to the low bond energy of urethane and urea groups, which constituted the hard segment. Additionally, the polyurethane chain mobility was restricted, elongation decreased, and tensile strength increased. The hydrogen bond between the hard segments formed a dense structure that hindered water absorption.

Effect of Multi-functional Group of Acrylate Crosslinker on Properties of Waterborne Polyurethane-acrylate

  • Moon, Seok Kyu;Kim, Eun-jin;Kwon, Yong Rok;Kim, Jung Soo;Kim, Hae Chan;Park, Han Soo;Kim, Dong Hyun
    • Elastomers and Composites
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    • v.57 no.3
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    • pp.100-106
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    • 2022
  • Waterborne polyurethane-acrylate(WPUA) dispersions were prepared by surfactant-free emulsion polymerization in a two-step process. In the first step, polytetrahydrofuran, isophorone diisocyanate, dimethylol proponic acid, and 2-hydroxyethyl methacrylate were used to synthesize a vinyl-terminated polyurethane prepolymer. In the second step, styrene, methyl methacrylate, butyl acrylate, and different multi-functional crosslinkers were copolymerized. 1,6-hexanediol diacrylate, trimethylolpropane triacrylate, and pentaerythritol tetraacrylate were used as the crosslinkers, and their effect on the mechanical and thermal properties of WPUA was investigated. Overall, as the number of functional groups of the cross-linker increased, the gel fraction improved to 79.26%, the particle size increased from 75.9 nm to 148.7 nm, and the tensile strength was improved from 5.86 MPa to 12.40 MPa. In thermal properties, the glass transition temperature and decomposition temperature increased by 9.9℃ and 18℃, respectively. The chemical structures of the WPUA dispersions were characterized by Fourier-transform infrared spectroscopy. The synthesized WPUA has high potential for applications such as coatings, leather coatings, adhesives, and wood finishing.

Effect of Types of Acrylate Monomers on the Properties of Waterborne Polyurethane Dispersion (아크릴 단량체 종류 변화가 수분산 Polyurethane Dispersion의 물성에 미치는 영향)

  • Shin, Yong Tak;Hong, Min Gi;Kim, Byung Suk;Lee, Won Ki;Yoo, Byung Won;Lee, Myung Goo;Song, Ki Chang
    • Korean Chemical Engineering Research
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    • v.49 no.5
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    • pp.548-553
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    • 2011
  • NCO terminated polyurethane prepolymers were synthesized from isophorone diisocyanate(IPDI), polycarbonate diol(PCD) and dimethylol propionic acid(DMPA). Subsequently, acrylic terminated polyurethanes were prepared by capping the NCO groups of polyurethane prepolymers with different types of acrylate monomers, such as 2-hydroxyethyl methacrylate(HEMA), 2-hydroxyethyl acrylate(HEA) and pentaerythritol triacrylate(PETA). The average particle sizes of the acrylic terminated polyurethane solutions were increased by capping acrylate monomers. Also, the prepared coating films showed better abrasion resistance and pencil hardness than those of pure waterborne polyurethanes. The coating film with PETA exhibited the best abrasion resistance and pencil hardness of coating films prepared with three acrylate monomers.