• Title/Summary/Keyword: visual inspection

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Development of Acoustic Resonance Evaluation System to Detect the Welding Defects (용접 불량 검사를 위한 음향공진 검사 장치 개발)

  • Yeom, Woo Jung;Kim, Jin Young;Hong, Yeon Chan;Kang, Joonhee
    • Journal of Sensor Science and Technology
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    • v.28 no.6
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    • pp.371-376
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    • 2019
  • We have developed an acoustic resonance inspection system to inspect the welding defects in the mechanical parts fabricated using friction stir welding method. The inspection system was consisted of a DAQ board, a microphone sensor, an impact hammer, and controlled by a PC software. The system was developed to collect and analyze the sound signal generated by hitting the sample with an impact hammer to determine whether it is defective. In this study, 100% welded good samples were compared with 95%, 90%, and 85% welded samples, respectively. The variation of the completeness in welding did not affect the visual appearance in the samples. As a result of analyzing the natural frequencies of the good samples, the five natural frequency peaks were identified. In the case of the defective samples, the frequency change was observed. The welding failure detection time was fast enough to be only 0.7 seconds. Employing our welding defect inspection system to the actual industrial field will maximize the efficiency of quality inspection and thus improve the productivity.

Automatic Visual Inspection System -Detection of Insulator′s Minute Crack- (자동 시각 검사 시스템 -현수애자의 미세균열 검출-)

  • 이상용;김용철
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2004.04a
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    • pp.576-579
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    • 2004
  • Eventhough the productivity has been improved remarkably by introducing automatic facilities, the 100% inspection is necessary because the possibility to produce large amount of defective goods is also increased. Since it is extremely unreasonable that workers inspect very large amount of products as 100% inspection, there has been many researches for the automatic inspection system. In this thesis, we develop an automatic detection system of suspension insulator's minutes cracks System The automatic detection system of suspension insulator's minute cracks: To detect the minute cracks of suspension insulators, images of the insulator are acquired with a progressive scan camera, rotating a suspension insulator on a turning table. And after the shadow and noises are eliminated by preprocessing techniques, we detect minute cracks using the features of them.

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Reliability Evaluation of a Motor Core Applied Ultrasound Infrared Thermography Technique (초음파 적외선열화상 기법을 적용한 모터 코어의 신뢰성 평가)

  • Jung, Yoon-Soo;Roh, Chi-Sung;Lee, Gyung-Il;Kim, Jae-Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.4
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    • pp.60-66
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    • 2016
  • This study used an ultrasound infrared thermography technique to detect issues in the motor core of typical power equipment. The current defect inspection method of the motor core is often incomplete (due to the limits of visual inspection) and thus the reliability of the motor core is reduced. Therefore, in this study, experiments were carried out to increase the reliability of the test by using an ultrasonic infrared thermal non-destructive inspection method to image the motor core. The ambient temperature of the experimental system was maintained at $25^{\circ}C$. Experiments were carried out to examine a damaged motor core and a defect-free motor core. Experimental results confirm the technique clearly detected defects in the motor core, thereby confirming the possibility of using this technique in the field.

A study on Optical Element Pick-up Mechanism of Ultrasonic Transport System (초음파 이송 장치의 광소자 픽업 메커니즘에 관한 연구)

  • Jeong S.H.;Kim G.H.;Shin S.M.;Lee S.H.;Kim J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.327-328
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    • 2006
  • Recently, as the infocomindustry is developed, the semiconductor industry as well as the optical industry such as the optical communication and the optical instrument is developed rapidly. The transmission, storage and processing of information has been reaching an limit because amounts of information increase rapidly. The more quickly the optical communication is developed, the more sharply the demand of optical elements increase. The transport and inspection process is time consuming and the error rate is high, because this process are not automated in case of an optical lens. In this paper, the pick-up system that can hold optical elements and be transferred by the ultrasonic transport system is developed. The inspection system that distinguishes between the existence and the nonexistence of a defect is connected easily to pick-up system. The pick-up system separates the optical glass lens by results of the inspection. The automation program is developed by visual c++ programming.

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Hybrid Neural Network Based BGA Solder Joint Inspection Using Digital Tomosynthesis (하이브리드 신경회로망을 이용한 디지털 단층 영상의 BGA 검사)

  • Ko, Kuk-Won;Cho, Hyung-Suck;Kim, Jong-Hyeong;Kim, Hyung-Cheol
    • Journal of Institute of Control, Robotics and Systems
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    • v.7 no.3
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    • pp.246-254
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    • 2001
  • In this paper, we described an approach to the automation of visual inspection of BGA solder joint defects of surface mounted components on printed circuit board by using neural network. Inherently, the BGA solder joints are located underneath its own package body, and this induces a difficulty of taking good image of the solder joints by using conventional imaging systems. To acquire the cross-sectional image of BGA sol-der joint, X-ray cross-sectional imaging method such as laminography and digital tomosynthesis has been cur-rently utilized. However, the cross-sectional image obtained by using laminography or DT methods, has inher-ent blurring effect and artifact. This problem has been a major obstacle to extract suitable features for classifi-cation. To solve this problem, a neural network based classification method is proposed int his paper. The per-formance of the proposed approach is tested on numerous samples of printed circuit boards and compared with that of human inspector. Experimental results reveal that the method provides satisfactory perform-ance and practical usefulness in BGA solder joint inspection.

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Development of a structural inspection system with marking damage information at onsite based on an augmented reality technique

  • Junyeon Chung;Kiyoung Kim;Hoon Sohn
    • Smart Structures and Systems
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    • v.31 no.6
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    • pp.573-583
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    • 2023
  • Although unmanned aerial vehicles have been used to overcome the limited accessibility of human-based visual inspection, unresolved issues still remain. Onsite inspectors face difficulty finding previously detected damage locations and tracking their status onsite. For example, an inspector still marks the damage location on a target structure with chalk or drawings while comparing the current status of existing damages to their previous status, as documented onsite. In this study, an augmented-reality-based structural inspection system with onsite damage information marking was developed to enhance the convenience of inspectors. The developed system detects structural damage, creates a holographic marker with damage information on the actual physical damage, and displays the marker onsite via an augmented reality headset. Because inspectors can view a marker with damage information in real time on the display, they can easily identify where the previous damage has occurred and whether the size of the damage is increasing. The performance of the developed system was validated through a field test, demonstrating that the system can enhance convenience by accelerating the inspector's essential tasks such as detecting damages, measuring their size, manually recording their information, and locating previous damages.

Analyzing Cognitive Performance of Safety Risk Factors by Construction Industry Experience Using Eye Tracker (아이트래커를 활용한 건설업 경험에 따른 안전위험요인 인지 성과분석)

  • Nam, Jihyun;Mun, Junbu;Yun, Sungmin
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.357-358
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    • 2023
  • Due to recent enhance of safety law and regulations in construction sites, safety inspectors have been more required in construction sites. However, most of them are novice for safety inspection which have not enough experience and skill. Therefore, the novice safety inspector's performance on hazard recognition needs to be improved for effective safety management. The performance of safety inspection is influenced by the inspector's experience and background because the inspection is usually conducted by the inspector's eyes. Therefore, there is a difference in safety inspection performance between novice and experienced safety managers. This study aims to analyze the gap of risk perception between novice and experienced safety managers using quantitative visual data. For this objective, this study conducted eye tracking experiments for novice and experienced group to evaluate cognitive performance of safety risk factors. The results provides the level of safety awareness based on their experience in construction safety. The limitation of this study is a lack of the number of samples used in this study and did not consider the various characteristics of the participants. If these limitations are supplemented in future research, it can be used to develop safety education contents for novice safety managers.

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A Study on Real-Time Trajectory Tracking Control of SCARA Robot with Four Joints Based on Visual Feedback (영상 피드백에 의한 4축 스카라 로봇의 실시간 궤적추적제어에 관한 연구)

  • Jung, Yang-Guen;Shim, Hyun-Seok;Lee, Woo-Song;Han, Sung-Hyun
    • Journal of the Korean Society of Industry Convergence
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    • v.17 no.3
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    • pp.136-144
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    • 2014
  • This paper proposes a new approach to the designed of visual feedback control system based on visual servoing method. The main focus of this paper is presents how it is effective to use many features for improving the accuracy of the visual feedback control of industrial articulated robot for assembling and inspection of parts. Some rank conditions, which relate the image Jacobian, and the control performance are derived. It is also proven that the accuracy is improved by increasing the number of features. The effectiveness of redundant features is verified by the real time experiments on a SCARA type robot(FARA) made in samsung electronics company.

연령증가에 따른 신호탐지능력의 변화 -시.청각을 중심으로-

  • 이용태;신승헌
    • Proceedings of the ESK Conference
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    • 1996.10a
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    • pp.206-215
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    • 1996
  • Recently, proportion of the aged becomes greater in Korea like the advanced country as time passed away, and this is treated as one of major social problems. Therfore, we investigated visual/auditory signal detection performance to evaluate vocational aptitude of the middle-and old-aged workers in this study. It was shown that signal detection performance decreased as workers became older, and there was large individual difference in signal detection performance. Since signal detection performance in visual task decreased rapidly and more than that in auditory task, the middle-and old-aged workers can not carry out properly visual inspection and precision task was related with that in auditory task. It can be expected that the parameters used in this study are in good use for evaluating a worker's aptitude.

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Thermo-Visual Evaluations of Acute Abdomen Pain in Children

  • Aleck Ovechkin;Kyeong-Seop Kim;Jeong-Whan Lee;Sang-Min Lee
    • KIEE International Transaction on Systems and Control
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    • v.2D no.2
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    • pp.59-64
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    • 2002
  • About two thirds of patients admitted to hospitals world-wide suffer from acute abdomen pains of varying degrees of severity. Acute abdomen pain due to appendicitis or pancreatitis usually requires urgent surgical treatment, whereas pain due to heart ischemia or enteroviral infection requires only drug treatment. In general, making an immediate decision about whether or not acute abdomen pain requires urgent surgery is very difficult. This decision becomes even more difficult when the patient is a young child who can't properly describe the abdominal pain. In this case, thermo-visual inspection can alternatively be used to decide whether urgent surgical treatment is necessary to cure the abdominal pain.

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